Tag Archives: rotary vane pump

China Standard Reciprocating Vacuum Pump Portable Rotary Industrial Mini Vane Diaphragm Best Suppliers Centrifugal Positive Displacement Best Suppliers DC AC Vacuum Pumps vacuum pump for ac

Product Description

Reciprocating Vacuum Pump Portable Rotary Industrial Mini Vane Diaphragm Best Suppliers Centrifugal Positive Displacement Best Suppliers DC AC Vacuum Pumps

Engineered for compactness, economy and dependability, our vacuum pumps are the number 1 choice for demanding applications, providing top operating efficiency combined with low maintenance. 

Features Long-Life: Durable cast iron frame and cylinder construction Superior Pump Efficiency: Separately cast cylinders with deep radial fins for improved cooling and efficiency Easy to Service: Accessible stainless steel valve and 1 piece connecting rod simplifies maintenance and service Advanced Safety Features: Standard low oil-level switch to provide constant protection of the compressor Reliable Operation: All Season Select synthetic lubricant increases efficiency; with 2,000 hours of service between changeouts, it performs 4 times longer than petroleum-based lubricant Two-Year Warranty Available: Purchase an All-Season Select lubricant start-up kit, and receive all the parts you need for start-up and the first year of maintenance, along with an extended pump warranty
Application of Vacuum Pump

Vacuum pumps are used in a wide variety of applications, including:

  • Industrial: Vacuum pumps are used in a variety of industrial applications, such as:
    • Metalworking: Vacuum pumps are used to remove air and other contaminants from the metalworking process, which helps to improve the quality of the finished product.
    • Plastics: Vacuum pumps are used to remove air from the plastics molding process, which helps to improve the strength and durability of the finished product.
    • Painting: Vacuum pumps are used to remove air from the painting process, which helps to create a more even and durable finish.
    • Printing: Vacuum pumps are used to remove air from the printing process, which helps to improve the quality of the printed image.
  • Scientific: Vacuum pumps are used in a variety of scientific applications, such as:
    • Cryogenics: Vacuum pumps are used to create a vacuum environment, which is necessary for cryogenic research.
    • Microscopy: Vacuum pumps are used to create a vacuum environment, which is necessary for microscopy.
    • Space exploration: Vacuum pumps are used to create a vacuum environment, which is necessary for space exploration.
  • Medical: Vacuum pumps are used in a variety of medical applications, such as:
    • Surgery: Vacuum pumps are used to remove blood and other fluids from the surgical site, which helps to improve the patient’s recovery time.
    • Ventilation: Vacuum pumps are used to ventilate operating rooms and other medical facilities, which helps to prevent the spread of infection.
    • Laboratory: Vacuum pumps are used in laboratories to create a vacuum environment, which is necessary for a variety of scientific experiments.
  • Other: Vacuum pumps are also used in a variety of other applications, such as:
    • Food and beverage: Vacuum pumps are used to remove air from food and beverage products, which helps to extend their shelf life.
    • Construction: Vacuum pumps are used to remove dust and debris from construction sites, which helps to improve the safety of the workers.
    • Automotive: Vacuum pumps are used to remove air from the automotive braking system, which helps to improve the performance of the brakes.

Vacuum pumps are an essential tool in a wide variety of applications. They are used to remove air and other contaminants from a variety of environments, which helps to improve the quality, safety, and efficiency of the process.

 

 

company information



 

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After-sales Service: Installation Guide 1-Year Warranty
Warranty: Installation Guide 1-Year Warranty
Oil or Not: Optional
Structure:
Exhauster Method:
Vacuum Degree:
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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vacuum pump

Can Vacuum Pumps Be Used in the Automotive Industry?

Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:

The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:

1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.

2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.

3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.

4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.

5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.

6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.

7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.

8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.

It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.

In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.

vacuum pump

Can Vacuum Pumps Be Used for Soil and Groundwater Remediation?

Vacuum pumps are indeed widely used for soil and groundwater remediation. Here’s a detailed explanation:

Soil and groundwater remediation refers to the process of removing contaminants from the soil and groundwater to restore environmental quality and protect human health. Vacuum pumps play a crucial role in various remediation techniques by facilitating the extraction and treatment of contaminated media. Some of the common applications of vacuum pumps in soil and groundwater remediation include:

1. Soil Vapor Extraction (SVE): Soil vapor extraction is a widely used remediation technique for volatile contaminants present in the subsurface. It involves the extraction of vapors from the soil by applying a vacuum to the subsurface through wells or trenches. Vacuum pumps create a pressure gradient that induces the movement of vapors towards the extraction points. The extracted vapors are then treated to remove or destroy the contaminants. Vacuum pumps play a vital role in SVE by maintaining the necessary negative pressure to enhance the volatilization and extraction of contaminants from the soil.

2. Dual-Phase Extraction (DPE): Dual-phase extraction is a remediation method used for the simultaneous extraction of both liquids (such as groundwater) and vapors (such as volatile organic compounds) from the subsurface. Vacuum pumps are utilized to create a vacuum in extraction wells or points, drawing out both the liquid and vapor phases. The extracted groundwater and vapors are then separated and treated accordingly. Vacuum pumps are essential in DPE systems for efficient and controlled extraction of both liquid and vapor-phase contaminants.

3. Groundwater Pumping and Treatment: Vacuum pumps are also employed in groundwater remediation through the process of pumping and treatment. They are used to extract contaminated groundwater from wells or recovery trenches. By creating a vacuum or negative pressure, vacuum pumps facilitate the flow of groundwater towards the extraction points. The extracted groundwater is then treated to remove or neutralize the contaminants before being discharged or re-injected into the ground. Vacuum pumps play a critical role in maintaining the required flow rates and hydraulic gradients for effective groundwater extraction and treatment.

4. Air Sparging: Air sparging is a remediation technique used to treat groundwater and soil contaminated with volatile organic compounds (VOCs). It involves the injection of air or oxygen into the subsurface to enhance the volatilization of contaminants. Vacuum pumps are utilized in air sparging systems to create a vacuum or negative pressure zone in wells or points surrounding the contaminated area. This induces the movement of air and oxygen through the soil, facilitating the release and volatilization of VOCs. Vacuum pumps are essential in air sparging by maintaining the necessary negative pressure gradient for effective contaminant removal.

5. Vacuum-Enhanced Recovery: Vacuum-enhanced recovery, also known as vacuum-enhanced extraction, is a remediation technique used to recover non-aqueous phase liquids (NAPLs) or dense non-aqueous phase liquids (DNAPLs) from the subsurface. Vacuum pumps are employed to create a vacuum or negative pressure gradient in recovery wells or trenches. This encourages the movement and extraction of NAPLs or DNAPLs towards the recovery points. Vacuum pumps facilitate the efficient recovery of these dense contaminants, which may not be easily recoverable using traditional pumping methods.

It’s important to note that different types of vacuum pumps, such as rotary vane pumps, liquid ring pumps, or air-cooled pumps, may be used in soil and groundwater remediation depending on the specific requirements of the remediation technique and the nature of the contaminants.

In summary, vacuum pumps play a vital role in various soil and groundwater remediation techniques, including soil vapor extraction, dual-phase extraction, groundwater pumping and treatment, air sparging, and vacuum-enhanced recovery. By creating and maintaining the necessary pressure differentials, vacuum pumps enable the efficient extraction, treatment, and removal of contaminants, contributing to the restoration of soil and groundwater quality.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China Standard Reciprocating Vacuum Pump Portable Rotary Industrial Mini Vane Diaphragm Best Suppliers Centrifugal Positive Displacement Best Suppliers DC AC Vacuum Pumps   vacuum pump for ac	China Standard Reciprocating Vacuum Pump Portable Rotary Industrial Mini Vane Diaphragm Best Suppliers Centrifugal Positive Displacement Best Suppliers DC AC Vacuum Pumps   vacuum pump for ac
editor by Dream 2024-04-17

China OEM Portable High Performance Direct-Drive Rotary Vane Vacuum Pump vacuum pump for ac

Product Description

Product Description

2XZ Series Direct-drive Rotary Vane Vacuum Pump

This series of pumps are elementary equipment for pumping air from sealed vassels. It can be used alone, also can be used as the forepump, process pump or titanium pump of booster pump, diffusion pump, and molecular pump. The pumps are also used in making electrical vacuum cases, vacuum jointing, printing, photoengraving, food packaging, vacuum forming, refrigeration equipment repair and instruments or a set of equipments in laboratory, It is widely used in aerospace, semiconductor , coating , food packaging ,drying machines, refrigeration equipment, scientific research, medical treatment, electronics, chemicals, medicine and laboratory or labouratory of universities and colleges.

a. Samll volume, low weight and low noise
b. Equipped with gas ballast valve to pump a little water vapor.
c. Equipped with oil anti-suckback device.
d. 2XZ-2 with small caliber, 2XZ-4 pump with vacuum drying oven, freezing dry machine and printing machine.
e.Euipped with small caliber transforming joints and KF joints.

Detailed Photos

Product Parameters

 

Parameters/Model 2XZ-0.25 2XZ-0.5 2XZ-1 2XZ-2 2XZ-4
Pumping speedm3/h(L/S) 50(HZ) 0.9(0.25) 1.8(0.5) 3.6(1) 7.2(2) 14.4(4)
60(HZ) 1.1(0.3) 2.1(0.6) 4.3(1.2) 8.6(2.4) 17.2(4.8)
Ultimate
pressure
(Pa)
Partial pressure ≤6×10-1 ≤6×10-2 ≤6×10-2 ≤6×10-2 ≤6×10-2
Total pressure ≤6.5 ≤1.33 ≤1.33 ≤1.33 ≤1.33
Rotary speed(r/min) 50(HZ) 1400 1400 1400 1400 1400
60(HZ) 1720 1720 1720 1720 1720
Moter power(kw) 0.12 0.18 0.25 0.37 0.55
Voltage(V) 220 220/380 220/380 220/380 220/380
Inlet diam(O.D.)(mm) φ15 φ20 φ20 φ30 φ30
Noise level(dBA) 63 65 65 68 68
Oil capacity(L) 0.5 0.6 0.7 1 1.2
Dimensions(mm) 403×130×240 447×168×260 469×168×260 514×168×282 565×168×282
Gross weight/Net weight(Kg) 16/15 17/16 18/17 22/20 24/22

Recommend products

 

  Project 2X-4A   2X-8   2X-15   2X-30A   2X-70A   Remark
Pumping speed(L/S) 4 8 15 30 70 Sitting compression
mercury vacuum
gauge pump port
measurements
Ultimate vacuum(Pa) <=6*10-2(<=5*10-4Torr)
Spindle speed(Rpm) 450 320 320 450 420 Thermocouple meter,
resistance meter,
manometer
measurements are
 for reference only
Motor Power(Kw) 0.55 1.1 2.2 3 5.5
Noise<[dB(A)] 72 75 80 82 86 JB/T6533-1997
Inspiratory caliber(mm) 25 40 40 65 80 786×276×470
The amount of vacuum pump oil(L) 1.0 2.0 2.8 2.0 4.2  
Dimensions Long 500 790 790 780 910  
Wide 340 430 530 500 600  
High 410 540 540 560 700  
Weight
(kg)
63/61 152 195 241 437  
Cooling water consumption(L/H) Natural cooling 480 480 Access to water
screw bar

Certifications

Packaging & Shipping

Company Profile

FAQ

Q1: Why Choose CHINAMFG ?
(1).Professional manufacturer with more than 13 years experience
(2).Exported to more than 97% Countries
(3).Turnkey Solution is no problem

Q2:OEM,ODM acceptable or not?
Absolutely Yes

Q3:What’s kind of Payment terms for customer choosing?
T/T ,Western Union, Money Gram , Credit Card, Paypal , L/C …

Q4:Can we visit your factory online?
Absolutely no problem

Q5:Can online video inspection before shipment?
Absolutely no problem

Q6: what’s the MOQ ? Sample order is OK?
MOQ:1 set, sample order is no problem

Q7:What’s kind of shipment for customer choosing?
Usually ship by sea, by air, by international express .
We can also provide reasonable solutions according to your transportation requirements

Q8:How to ensure product quality and after-sales service?
We have CE, ISO quality certificate, and SGS authentication.

After-sale service:
1. Warranty : 1 year
2. We supply free part for quality problem in warranty
3. Long life technical support and service

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After-sales Service: 1year
Warranty: 1year
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

How Do Vacuum Pumps Impact the Quality of 3D Printing?

Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:

3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:

1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.

2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.

3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.

4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.

5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.

6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.

7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.

In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.

vacuum pump

Can Vacuum Pumps Be Used in Food Processing?

Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:

Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:

1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.

2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.

3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.

4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.

5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.

6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.

7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.

8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.

These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.

China OEM Portable High Performance Direct-Drive Rotary Vane Vacuum Pump   vacuum pump for ac	China OEM Portable High Performance Direct-Drive Rotary Vane Vacuum Pump   vacuum pump for ac
editor by CX 2024-04-13

China OEM 2X-15 Rotary Vane Vacuum Pump for Vacuum Coating Machine vacuum pump

Product Description

2X-15 Rotary Vane Vacuum Pump for Vacuum Coating Machine

Product Description 

Model 2X-8 2X-15 2X-30 2X-70
Pumping speed(L/S) 8 15 30 70
Ultimate pressure(Pa)              6×10-2
Nois 75 80 82 86
Non-jetting time of ol when pumping                 1
Temperature rise( Celsius degree)                40
Motor power (KW) 1.1 1.5 3 5.5
Consumption of pump oil(L) 1.3 3 4.5 8
Rotation speed of main shaft 550 470 430 450
Cooling mode               water-cooling
Consumption of cooling water(L/H)               480

Characteristics of the pump
a. It can directly pump from the atmosphere;
b.  It can be used as low vacuum pump, also can be used as forestage pump while combining with other high vacuum pump.
c. The series is widely used in the metallurgy, chemical industry and light industry, medicine, electron and semi-conductive industry;
d. The pump can’t be used to pump the gas with high oxygen, poisonous, explosive, or the gas will active with pump oil or have corrosive to the black metal. It also can be used as compressor or transmission pump.
e. Widely used in vacuum coating machine

Workshop 

For more details on configurations quotations, please contact us.
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Warranty: One Year
Usage: Vacuum Coating Machine, Air Pump
Fuel: Vacuum Pump Oil
Pressure: High Pressure
Powder: Electric
Size: Customized
Customization:
Available

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vacuum pump

What Are the Advantages of Using Oil-Sealed Vacuum Pumps?

Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:

1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.

2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.

3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.

4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.

5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.

6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.

7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.

8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.

9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.

10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.

These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.

vacuum pump

Considerations for Selecting a Vacuum Pump for Cleanroom Applications

When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:

Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:

1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.

2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.

3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.

4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.

5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.

6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.

7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.

In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.

vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China OEM 2X-15 Rotary Vane Vacuum Pump for Vacuum Coating Machine   vacuum pump	China OEM 2X-15 Rotary Vane Vacuum Pump for Vacuum Coating Machine   vacuum pump
editor by CX 2024-04-10

China wholesaler CHINAMFG Variable Pitch Air Cooled Oil Electrical Dry Rotary Screw Vane Vacuum Pump for Vacuum Industry with high quality

Product Description

SCREW PUMP


Due to the special geometric shapes of the 2 components, separate sealed chambers are formed respectively. The medium flows uniformly in the axial direction, the internal flow rate is low, the volume remains unchanged, and the pressure is stable, so turbulence and agitation are not generated. The output pressure of each stage pump is 0.6MPa, and the head is 60m (clean water). Because the stator is made of a variety of elastic materials, this kind of pump has the characteristics that ordinary pumps can’t handle high-viscosity fluid transportation and the transportation of medium containing hard suspended particles or medium containing fiber. The flow rate is proportional to the speed.

The single screw pump has compact structure, small volume and easy maintenance. Strong adaptability to the medium, stable flow and small pressure pulsation. The working temperature is lower than 80ºC, if high temperature medium needs to be transported, it can be customized. It is widely used in food, metallurgy, papermaking, printing and dyeing, chemical, fertilizer, pharmaceutical and other industrial sectors.

Parameter:

Head 60-120m
Speed 0-960Rpm
Power 0.75-75kw
Voltage 380V
Inlet 25-250mm
Outlet 25-250mm
Temperaturer -20C to 150C
Flow 0.8-260m3/h
Others As details

Structure

Parameter

Parts picture

More details,pls contact with us ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1 Year
Warranty: 1 Year
Max.Head: >150m
Max.Capacity: >400 L/min
Driving Type: Centrifugal Pump
Material: Stainless Steel
Customization:
Available

|

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

Can Vacuum Pumps Be Used for Leak Detection?

Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:

Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.

Here are some ways in which vacuum pumps can be used for leak detection:

1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.

2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.

3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.

4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.

5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.

In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.

vacuum pump

What Are the Primary Applications of Vacuum Pumps?

Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:

1. Industrial Processes:

Vacuum pumps play a vital role in numerous industrial processes, including:

– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.

– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.

– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.

– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.

2. Laboratory and Research:

Vacuum pumps are extensively used in laboratories and research facilities for various applications:

– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.

– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.

– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.

– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.

3. Semiconductor and Electronics Industries:

High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:

– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.

– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.

– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.

4. Medical and Healthcare:

Vacuum pumps have several applications in the medical and healthcare sectors:

– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.

– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.

– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.

5. HVAC and Refrigeration:

Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:

– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.

– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.

6. Power Generation:

Vacuum pumps play a role in power generation applications:

– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.

– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.

These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.

China wholesaler CHINAMFG Variable Pitch Air Cooled Oil Electrical Dry Rotary Screw Vane Vacuum Pump for Vacuum Industry   with high quality China wholesaler CHINAMFG Variable Pitch Air Cooled Oil Electrical Dry Rotary Screw Vane Vacuum Pump for Vacuum Industry   with high quality
editor by CX 2024-04-10

China best for Evacuation Xd-100c 2.2kw 100m3/H Rotary Vane Vacuum Pump with Good quality

Product Description

Product Description

Rotary vane vacuum pump mainly consists of pump body, rotor, rotary vane, end cap, oil tank and so on. A rotor with 3 vanes is mounted eccentrically in a cylindrical housing, the 3 vanes slide in the rotor slots. When rotating, the centrifugal force keeps the vanes in contact with the housing and the rotation drives the rotor to slide along the housing.

1.Exhaust porti nterface 2.Exhaust filter 3.Suction valve
4.Oil level gauge 5.Drain valve  6.Filler plug
7.Exhaust valve 8.Blade 9.Rotor
10.Tank 11.Axial fan 12.Motor 
13.Oil filter 14.Suction port interface 15.Air ballast valve
16.Radiator tube 17.Return valve  

Working principle

The diagram below shows the structure of the pump. When the rotor rotates, the vanes, the housing and the 2 end caps form three chambers, every turn, the volume of each chamber increases or decreases due to the sliding of the vanes, completing the suction and discharge process.

Main features

  1. Able to work continuously for a long time under the inlet pressure of 5×104Pa.
  2.  Low noise, low vibration, foot bolts is not required.
  3. Exhaust filter in the pump effectively separates the oil in the gas to avoid pollution of the environment.
  4. Directly driven by motor.
  5. Compact structure, light weight, air-cooled.
  6. Easy to operate, install and maintain.

Applications

The rotary vane vacuum pump is suitable for the applications where the requirement of vacuum is not high and the operation is reliable and maintenance is convenient. It is commonly used in vacuum packaging of various foodstuffs, vacuum forming of rubber and plastic industry, paper transmission of printing industry, vacuum impregnation and leakage prevention of various castings, vacuum fixture, vacuum drying, vacuum filtration, and hospital surgery.

Product Parameters

 

Model Nominal pumping speed(50Hz)
 m³/h
Ultimate pressure
 ≤Pa
Ultimate pressure with Gas Ballast valve on ≤Pa Nominal motor rating (50Hz)   kw         Nominal motor speed  (50Hz) RPM  Water vapour capacity
 kg/h
Noise level   db(A) Oil capacity
 L
Working Temperature
ºC
Suction Connection size
 inch
Discharge Connection size
 inch
Weight
kg
XD-571 10 200   0.37 2800 0.4 62 0.5 77 G1/2″ G1/2″ 16
XD-571 20 200   0.75 2880 0.4 63 0.5 77 G1/2″ G1/2″ 18
XD-571A 20 200   0.75 2880 0.4 63 0.5 77 G1/2″ G1/2″ 18
XD-571C 20 200   0.9 2880 0.4 65 0.5 79 G3/4″ G3/4″ 20
XD-571 25 200   0.75 2880 0.4 65 0.5 79 G3/4″ G3/4″ 20
XD-040C 40 50 200 1.1 1500 0.6 64 1.25 76 G1 1/4″ G1 1/4″ 48
XD-063C 63 50 200 1.5/2.2 1500 1 65 2 79 G1 1/4″ G1 1/4″ 58
XD-063D 63 50 200 1.5 1500 0.6 65 1.5 79 G1 1/4″ G1 1/4″ 49
XD-100C 100 50 200 2.2/3 1500 1.5 66 2 79 G1 1/4″ G1 1/4″ 72
XD-160C 160 50 200 4 1500 2.5 71 5 70 G2″ G2″ 158
XD-202C 200 50 200 4 1500 4 73 5 70 G2″ G2″ 158
XD-250C 250 50 200 5.5 1500 4.5 73 7 73 G2″ G2″ 195
XD-302C 300 50 200 5.5/7.5 1500 5 75 7 75 G2″ G2″ 211

Dimensional drawing

 

 

Our factory

 

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Video Instruction
Warranty: 1 Year
Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Nominal Pumping Speed(50Hz): 100m3/H

vacuum pump

Can Vacuum Pumps Be Used in the Automotive Industry?

Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:

The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:

1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.

2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.

3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.

4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.

5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.

6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.

7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.

8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.

It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.

In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.

vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

What Are the Primary Applications of Vacuum Pumps?

Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:

1. Industrial Processes:

Vacuum pumps play a vital role in numerous industrial processes, including:

– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.

– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.

– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.

– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.

2. Laboratory and Research:

Vacuum pumps are extensively used in laboratories and research facilities for various applications:

– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.

– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.

– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.

– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.

3. Semiconductor and Electronics Industries:

High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:

– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.

– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.

– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.

4. Medical and Healthcare:

Vacuum pumps have several applications in the medical and healthcare sectors:

– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.

– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.

– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.

5. HVAC and Refrigeration:

Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:

– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.

– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.

6. Power Generation:

Vacuum pumps play a role in power generation applications:

– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.

– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.

These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.

China best for Evacuation Xd-100c 2.2kw 100m3/H Rotary Vane Vacuum Pump   with Good quality China best for Evacuation Xd-100c 2.2kw 100m3/H Rotary Vane Vacuum Pump   with Good quality
editor by CX 2024-04-08

China Good quality High Quality Double Stage Rotary Vane Vacuum Pump Pre-Pump for Molecular Pump with Best Sales

Product Description

High Quality Double Stage Rotary Vane Vacuum Pump Pre-Pump for Molecular Pump

The pump is a basic device for the extraction of gas from a sealed container. It can be used alone, can also be used for booster pump, diffusion pumps, molecular pump, pump, pre titanium pump pumping pumps, can be used for vacuum drying, CZPT drying, vacuum degassing, vacuum packaging, vacuum adsorption, vacuum forming, coating, packaging, printing, sputtering, vacuum casting instruments, facilities, refrigerator, air conditioning pipeline and laboratory vacuum operation and supporting the use of.

2XZ-B series rotary vane vacuum pump is a two-stage direct-coupled rotary vane vacuum pump. Its working performance consists of 2 parts: high pressure stage and low pressure stage. Its suction port is connected with vacuum equipment, and the gas in the container is operated during operation. A large amount of inhalation and discharge, when the equipment is vacuumed, the high-pressure exhaust is closed, the gas inhaled by the high-pressure stage will be transferred to the second stage, and discharged through the second stage to discharge, and the vacuum equipment can obtain a certain degree of vacuum, 2XZ -B series rotary vane vacuum pump technical parameters are 6×10-2, pump and motor shaft, high speed, small size, compact structure, convenient fluidity, our factory special metal scraper, suitable for diffusion pump The foreline pump, precision matching, laboratory, medicine, food packaging, electronic, electric light source and other units.

Feature
1. due to the low noise design and precision processing, thus achieving a low noise;
2. the preparation of special design of gas valve, prevent water pump oil, pump oil extended the use of time;
3. the use of similar international product design, small size, light weight, low noise, easy to start;
4.equipped with automatic double anti oil return device, never return oil;
5. small diameter 2XZ-4 vacuum pump with vacuum drying box, CZPT drying machine, printing machinery;
6. can be equipped with small diameter adapter, KF interface, flange interface.
7. Oil-mist filter is optional

Technical Parameter

Model 2XZ-0.5 2XZ-1 2XZ-2
2XZ-2B
2XZ-4
2XZ-4B
2XZ-6B 2XZ-8B 2XZ-15B
Pump rate (L/S)  m3/h 0.5 1 2 4 / 14.4 6 8 15
Ultimate pressure 
(Pa)
Partial pressure ≤6×10-2 ≤6×10-2 ≤6×10-2 ≤6×10-2 ≤6×10-2 ≤6×10-2 ≤6×10-2
Full pressure ≤1.33 ≤1.33 ≤1.33 ≤1.33 ≤1.33 ≤1.33 ≤1.33
Rotary speed(r/min) 1400 1400 1400 1400 1400 1400 1400
Working voltage(V) 220 220 110/220/380 110/220/380 110/220/380 110/220/380 110/220/380
Motor power(Kw) 0.18 0.25 0.37 0.55 0.75 1.1 1.5
Inlet port diameter (OD)  (mm) Φ20 Φ20 Φ30 Φ30 Φ40 Φ40 Φ40
KF-16 KF-16 KF-25 KF-25 KF-25 KF-25 KF-25
Noise(dBA) 65 58 62 66 66 66 66
Oil capacity (L) 0.6 0.75 1 1 2 3 4
Oil temperature rising (°C) 40 45 45 ≯45 ≯45 ≯45 ≯45
Dimensions(mm) 440×140×240 460×140×240 480×140×240 520×140×250 565×200×342 650×240×430 770×240×430
GW/NW(Kg) 17/16 17/16 22/20 24/22 45/40 65/60 65/60

Packaging & Shipping

Package Detail

1) Wooden packing
2) The goods can be shipped by sea, air or train, small goods or spare parts will be shipped by express.
3) You can choose your own freight forwardwe as well.
4) Door to Door Delivery to save your energy and time. We’ll take the all risks during transportation.
Shipping Details

1) AMERICA:3-8 working days.
2) ASIAN:3-8 working days.
3) EUROPE:5-10 working days.
4) OCEANIA:4-9 working days.
5) AFRICA:7-13woring day.

 

Company Profile

i’an Xihu (West Lake) Dis. Biotechnology Co., Ltd, is a famous manufacturer of Lab equipment located in the central China. Now has XIHU (WEST LAKE) DIS., CZPT 2 CZPT brand trademarks. The main products include ultra-high temperature and high pressure reactor, high pressure photochemical reactor, supercritical high pressure reactor, high pressure glass reactor, micro high pressure reactor, high pressure ultrasonic reactor, Ultra-high temperature hydrothermal synthesis reactor, photocatalytic reactor, visual catalytic reactor, hydrothermal synthesis reactor, rotary evaporator, parallel synthesis reactor, high and low temperature circulator, high and low temperature high pressure tubular reactor and other equipment and so on.

Specialize in this field for more than 20 years,TKA brand instrument has own high reputation in more than 70 countries and regions, provide technical support for tens of thousands organizations to solve problems within their research, special for university, research institutes, industries, inspection agencies, etc. Promoting technology progress and improving human life is CZPT social mission.

 

Exhibition Show

Certifications

FAQ

Q1:Are you trading company or manufacturer?
A1:We are professional manufacture of lab equipment and we have our own factory which is a high-tech enterprise integrating R&D, production and sales. And welcome to visit our factory.

Q2: How long is your delivery time?
A2: Usually, delivery time is 30-45 days after receiving your payment.

Q3:How to shipping the replacement parts?
A3:We will according the actual situation to choose the suitable shipping ways. For small parts we shippin by Express.

Q4: How about your quality warranty ?
A4: Normally all CZPT products are supplied with a warranty of 12 Months from the date of shipment.

Q5: Do you accept OEM and ODM orders?
A5: Yes,We accept.

Q6:What is your terms of payment?
A6:Payment≤15,000USD, 100% in advance. Payment≥15,000USD, 70% T/T in advance, balance before shipment.
(If you are concerned about payment security for the first order, we advise you can place Trade Assurance Order via Made in China. you will get 100% payment refund if we can’t meet agreed delivery time.)

Q7:Can we visit your factory?
A7: Welcome visit our factory.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Support
Warranty: 1year
Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Customization:
Available

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Vacuum Pump

How to check the vacuum pump

A vacuum pump is a machine that draws gas molecules from a volume and maintains a partial vacuum. Its main job is to create a relative vacuum within the stated capabilities. If your vacuum pump isn’t working properly, it may need service. Read on to learn more about the types of vacuum pumps and how to check them.

Principle of industrial vacuum pump

Industrial vacuum pumps are used in industrial processes that require vacuum. These pumps are designed to generate, improve and maintain vacuum. Learn about the different types of industrial vacuum technology. You can start by reading about the most common types of industrial vacuum pumps. These pumps can be used in a variety of industrial processes from cleaning to manufacturing.
Regardless of the technology used to manufacture these pumps, the basic principles behind their operation are the same. The speed and mass flow of the pump will determine its capacity and suitability. A faster flow rate will minimize the time it takes for the machine to empty. Another important factor to consider is the type of vacuum you need.
A liquid ring vacuum pump is an industrial pump that uses a ring of liquid to form a seal. This type of pump is best suited for applications with high vapor loads and high liquid carry-over. Liquid ring vacuum pumps can be divided into two categories: liquid ring vacuum pumps and scroll vacuum pumps.
Industrial vacuum pumps work by removing gas molecules from a chamber. The partial vacuum created allows material to flow through the void. As more molecules are removed, the pressure in the chamber decreases, releasing energy that can be used for a variety of different purposes.
The most common use of industrial vacuum pumps is for electric lights. In these lamps, a vacuum pump removes the gas, causing the bulb to light up. Energy from the vacuum is also used in aircraft to power instruments. In addition to powering industrial vacuum cleaners, they are used in a variety of other environments.
High-performance industrial vacuum systems require specific materials that can withstand extreme pressure. This means that the materials used in these systems need to be properly checked. They must also be free of organic debris and other contaminants before they can be safely placed in the chamber.

Types of vacuum pumps

There are various types of vacuum pumps. Which one to choose should depend on the purpose of the pump and the degree of vacuum that must be achieved. It is mainly divided into three categories: rough vacuum or low vacuum, high vacuum and ultra-high vacuum. They all have varying degrees of scarcity. The higher the pressure, the fewer molecules per cubic centimeter. This in turn improves vacuum quality.
The vacuum pump is critical to the operation of the vacuum system. These devices are divided into three main categories according to their working pressure range. These pumps have different characteristics and technologies that make them ideal for specific applications. The choice of vacuum pump required for a particular application depends on how much vacuum you need, and how much power you are willing to spend.
Vacuum pumps are used in a variety of industrial and scientific processes. Their main function is to remove gas molecules from the sealed volume, leaving a partial vacuum. There are many different types of vacuum pumps, including rotary piston, liquid ring and scroll vacuum pumps. In addition, turbomolecular pumps are used.
Dry vacuum pumps are more expensive than wet vacuum pumps. Wet vacuum pumps use oil as their lubricating fluid. Different types of oils are used depending on the application. Some wet pumps have additional features, including contaminant filtration. However, wet systems have one major disadvantage: the contact between oil and fluid. To avoid this, oil separators are usually used.
There are several different types of vacuum pumps. The basic type is the positive displacement pump. It operates by expanding the chamber and removing gas molecules. The intake valve draws fluid into the chamber, while the exhaust valve opens when the chamber is at maximum expansion. This cycle repeats several times per second. Positive displacement pumps are often used in multistage vacuum systems.
Vacuum Pump

Maintenance of vacuum pump

Regular maintenance is very important to ensure the long-term effective use of the vacuum pump. One way to ensure proper pump performance is to change the oil regularly. Pump oil may be contaminated by vapor condensation. To avoid this problem, close the inlet valve for 20 to 30 minutes before applying vacuum. It is also important to install an inlet cold trap to protect the pump from corrosive vapors.
Another way to prolong the life of your vacuum pump is to periodically remove any solvent in it. This step reduces internal corrosion and prevents premature pump failure. During maintenance, be sure to disconnect the power supply to the vacuum pump. After cleaning, store it in a dry and safe place. The pump should also be disposed of in accordance with local regulations.
Vacuum pumps may require frequent oil changes, especially when used in wet chemistry. The standard rule is to change the oil after 3,000 hours of use, but some pumps require more frequent oil changes. It is also important to clean the oil regularly, as dirty or discolored oil can affect the performance of the pump.
Vacuum pumps are often equipped with on-site glass to allow the user to visually check the oil level. Clean oil will appear transparent, while dirty oil will appear darker. Frequent oil changes are essential, as oil changes can help spot various potential problems. Changes in vacuum pump performance or strange noises are also good indicators of a problem.
After an oil change, the vacuum pump should be cleaned thoroughly with a soft cloth and mild degreaser. Oil changes should take less than ten minutes, and they will extend the life of your equipment. Additionally, the outside of the pump should be wiped with a cloth or rag.
The pump must be properly vented to avoid internal corrosion. If possible, place the pump away from hot equipment or rooms. Overheating can reduce the viscosity of the oil and cause premature pump failure. In addition, it can lead to overwork of other expensive scientific equipment. Heat can also cause cracked rubber parts and oil leaks.
Vacuum Pump

Signs of damage to the vacuum pump

A bad vacuum pump can cause a variety of automotive problems, including poor fuel economy, difficult braking, undercarriage oil leaks, and faulty air conditioning. If any of these problems occur, call a mechanic to check your vehicle’s vacuum pump. You can also check the air conditioner and brake pedal to see if they are working properly.
A loud noise from the pump can also be a symptom of a malfunction. These noises are often caused by the aging and accumulated wear of specific components. If this is the case, the diaphragm, valve plate or seals may need to be replaced. However, if the noise is coming from bearings or other areas, more extensive repairs may be required. Additionally, dust and other contaminants can enter the pump chamber, which can degrade pump performance.
If the vacuum pump won’t start, it could be a blown fuse or a power or voltage problem. Other common causes are flow restrictions or improper installation at the entrance. Also, the vacuum pump may be damaged or the capacitors may be of poor quality. It’s not always easy to tell if a vacuum pump is leaking oil, but a greasy transmission can indicate a vacuum pump failure.
A leaking vacuum pump can also hiss when the car’s engine is running. If you hear it, check the hoses and connections to make sure there are no leaks. A vacuum leak may indicate a faulty vacuum pump, so you need to replace it as soon as possible.
Checking end pressure is easy, but a pressure gauge can also serve as a sign. You can also check for pump vibration by running a short procedure. Excessive vibration can be subtle, but it can greatly affect your process. If you notice excessive pump vibration, you should contact a professional immediately.
Poor pump performance can cause many problems for your company. A bad vacuum pump not only wastes material, it also damages your tools and reputation.

China Good quality High Quality Double Stage Rotary Vane Vacuum Pump Pre-Pump for Molecular Pump   with Best Sales China Good quality High Quality Double Stage Rotary Vane Vacuum Pump Pre-Pump for Molecular Pump   with Best Sales
editor by CX 2024-04-08

China supplier CHINAMFG Xd-063 Oil Sealed Rotary Vane 63m3/H Vacuum Pump for Vacuum Forming or Packing Industry with Best Sales

Product Description

Product Overview

XD Series CHINAMFG Vacuum Sealer Rotary Vane Vacuum Pump
Vacuum pumps are mainly used in vacuum packaging, drying, distillation, concentration, loading and unloading, suction, blow molding and other fields.

FEATURES AT A GLANCE

Good stability Low noise operation Strong draw Prevent water mixing Long service life

1.Environmental protection function, built-in oil mist filter,clean and pollution-free exhaust
2. motor and pump coaxial direct transmission, light and small
3. Air cooling, no need of cold water, simple operation, easy maintenance
4.The air inlet is equipped with a check valve, which can prevent the pump oil from entering the vacuum system
5. small vibration, low noise, water discharge plane can be operated
6. in the limit of vacuum to atmospheric pressure range of sustainable operation

PRODUCT SPECIFICATIONS
PRODUCT CONFIGURATION

Our History:Manvac was founded in 2012. Head office located in Hongkong.Factory and export sales office located in HangZhou city, China mainland.

Our Factory:Our factory located in HangZhou, with 6000m2 area, 3 buildings for produce, half finished products stock, and finished products warehouse.

Our Product:Specializing in the production of Side Channel Blower, Radial Blower, High Speed Centrifugal Blower, Air Knives Drying System, Aeration Diffusers,And other solutions to satisfy customer requirements. 

Product Application:Application: WasteWater aeration treatment, air knives drying system, fish farming, industrial vacuum and pressure system etc.

Our Certificate:CE,CCC,ROHS,NEMKO,SGS,TUV,UL

XT HangZhou HongGuang Hardwares Co., Ltd. 

Legion [sales & marketing]

 
                                         
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours Service Online
Warranty: 1year
Oil or Not: Oil
Samples:
US$ 540/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China supplier CHINAMFG Xd-063 Oil Sealed Rotary Vane 63m3/H Vacuum Pump for Vacuum Forming or Packing Industry   with Best Sales China supplier CHINAMFG Xd-063 Oil Sealed Rotary Vane 63m3/H Vacuum Pump for Vacuum Forming or Packing Industry   with Best Sales
editor by CX 2024-04-04

China Good quality 5.5kw Rotary Vane Vacuum Pump for CNC Vacuum Fixture vacuum pump ac

Product Description

XD Technical

        Parameters

Model

   XD-571   XD-040   XD-063   XD-100   XD-160   XD-202   XD-250    XD-302

        Pumping rate

 (m³/h)

20 40  63 100  160 202 250 302

        PressureLimit

(mbar)

  0.1~0.5  0.1~0.5 0.1~0.5  0.1~0.5  0.5 0.1  0.1  0.1

MotorPower

(KW)

0.75 (single phase0.9Kw 1.5 2.2  3  4.5 4.5  5.5  7.5

Motor Speed

            (r/min)

2880 1440  1440 1440 1440 1440  1440  1440

  Noise (db)

≤62 ≤65  ≤65 ≤67  ≤70  ≤72  ≤73   ≤75

Allowable steam pressure

   (mbar)

40 40  40  40    40    40   40   40

Working water steam (Kg/h)

 0.3 0.3   1  1.6     2.5     4   4.5   5

Working

temperature

 (ºC)

82 80   80    84     95   95    81    83

Oil volume

           

(L)

0.5 1   2    2     5    5   7    7

Weight

         

(kg)

13 40   65     78   140    140   185   201

Air intake thread

Rp3/4″ Rp11/4″ Rp11/4″ Rp11/4″ Rp2″  Rp2″  Rp2″ Rp2″

Overall dimensions

L*W*H

650*300*280 650*300*280 650*430*295 720*430*295 850*505*440 850*505*440 980*560*440 101*560*440

Product Description

XD series vacuum pump is a single-stage rotary vane oil-sealed vacuum pump, which is 1 of main low and medium vacuum equipments. It can be used separately and be as forepump of vacuum pump, mechanical booster pump, and turbo molecular pump.

XD series vacuum pumps are available for low and medium vacuum fields, which are mainly used for pumping air and other dry gases rather than corrosive, toxic, flammable and explosive gases. Furthermore, they cannot pump the gases containing tiny particles or dust and cannot transport other small objects.

XD series vacuum pumps can work for long term in the well-ventilated room with ambient temperature of 5-30 ºC and with humidity ≤80%. In addition to the above applications, the XD series vacuum pumps can be available other applications, such as:

1. To increase the amount of the pumping gas and to improve the vacuum degree, please combine with Roots pumps to form a unit for this.

2. If pumping moist air or condensable gas, the condenser can be installed before the vacuum pump and the gas ballast valve is installed on the vacuum pump.

3. If pumping the gases containing dust particles, the dust filters can be installed in front of the vacuum pump.

4. If pumping the corrosive gases, the corrosion-proof gas filter can be installed in front of the vacuum pump. 

                 
Product’s Application

Product Display

Packaging Show

 

Company Power

 

FAQ

1.Q:Are you a manufacturer or trading company?

   A: We are a professional vacuum pump manufacturer with over 32 year experience. We have 2 factories now which cover more than 33333 square meters,we have rich experience in CZPT liquid industry , Welcome to visit our factory at your time.

2.Q:Do you have minimum order quantity request?

   A: for spare parts we have no MOQ,but for whole set equipment of course 1 set is the minimum.

3.Q:Do you have certificates?

    A: Yes, we have CE, ISO,SGS.etc. certificates.

5.Q:How to pay?

      A:T/T and Alibaba Payment is acceptable.

6.Q:How to pack the products?

   A: We use standard export package. If you have special package requirements, we will pack as you required, but the fees will be paid by customers.

7.Q: What about your delivery time?

   A: It depends on your pump quantity. Generally 15 days after we receive the prepayment. We will confirm you again when we start to produce.

8.Q:How to install after the equipment arriving destination?

   A: We will sent the operating instruction with goods to you.Please strictly follow the instructions for installation

9.Q: How long does your product quality warranty last?
   A: 12 months for all our products against any non-artificial quality problem since the product leave our factory.

10.Q: What will you do with quality complaint?

     A: We have a complete set of microcomputer controlled testing system(All products are subject to tested before delivery. No product that failed performance test leaves our factory.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Acting Form: Single-Acting
Type: Vane Pump
Displacement: Variable Pump
Performance: Health
Certification: CE, ISO
Application: CNC Vacuum Fixture,Sticking,Loading and Unloading
Customization:
Available

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Vacuum Pump

How to install a vacuum pump

A vacuum pump creates a relative vacuum within a sealed volume by drawing gas molecules from the sealed volume. Vacuum pumps can be used in a variety of industrial applications. They also offer various lubrication options. If you are considering purchasing, please understand its functions and features before purchasing.

How it works

The working principle of a vacuum pump is called gas transfer. The principle can be further divided into two basic categories: positive displacement and momentum transfer. At high pressure and moderate vacuum, gas molecules collide and move and create a viscous flow. At higher vacuum levels, gas molecules separate to create molecular or transitional flows.
Another principle of vacuum pumps is fluid-tightness. There are two main types of seals: rotary seals and screw seals. Rotary seals prevent liquid leakage, while screw seals only allow liquids to flow out at higher pressures. Some pumps may not use the third seal.
The flow rate of the vacuum pump determines the machine’s ability to pump a certain amount of material. A higher pumping speed will shorten the drain time. Therefore, the mass flow of the vacuum pump must be carefully considered. The speed and type of vacuum must also be considered.
The working principle of a vacuum pump is to push gas molecules from a high-pressure state to a low-pressure state. This creates a partial vacuum. There are many different types of vacuum pumps, each with different functions. Some are mechanical, some are chemical. In either case, their function is the same: to create a partial or complete vacuum. Vacuum pumps use a variety of technologies and are sized according to the application. Proper sizing is critical for optimum efficiency.
Gas transfer pumps use the same principles as vacuum pumps but use different technology. One of the earliest examples is the Archimedes spiral. Its structure consists of a single screw inside a hollow cylinder. More modern designs use double or triple screws. The rotation of the screw causes gas molecules to be trapped in the cavity between the screw and the housing. The fluid is then discharged at slightly above atmospheric pressure. This difference is called the compression ratio.
Another type of vacuum pump is a diffusion pump. Its main use is industrial vacuum processing. It is used in applications such as mass spectrometry, nanotechnology and analytical instrumentation. These pumps are generally inexpensive to purchase and operate.

Apply

Vacuum pumps are essential for many scientific and industrial processes. They are used in the production of vacuum tubes, CRTs, lamps and semiconductor processing. They can also be used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle. Likewise, they can be used to power hydraulic components of aircraft. Among other uses, the vacuum pump helps calibrate the gyroscope.
Vacuum pumps are widely used in the pharmaceutical industry and are one of the largest users of this technology. They help deal with hazardous materials and eliminate waste quickly. They are also used in power jets, dump fuel tanks and rear doors, among others. However, they are sensitive to contamination and should only be used in environments where leaks can be prevented. Therefore, choosing the right fluid for the application is very important.
The most popular type of vacuum pump is the rotary vane pump. These pumps are known for their high pumping speed and low pressure. Their efficient pumping capacity allows them to reach pressures below 10-6 bar. Additionally, they are usually oil-sealed and have excellent vacuuming capabilities.
Vacuum pumps are often used to remove air from closed systems. They create a vacuum by reducing the density of the air in the compressed space. This is done by using the mechanical force energy generated by the rotating shaft. When the pump is under pressure, it converts this energy into pneumatic power. When the pressure is different, the energy produced depends on the volume of the gas and the pressure difference between the inner and outer atmospheres.
Vacuum pumps are also used in the manufacture of solar cells. They are used in the manufacture of solar cells, including ingot casting processes as well as cell and module processes. The design of the vacuum system plays an important role in reducing the cost of the process, thus making it profitable. Due to their low maintenance costs, they are an invaluable tool for making solar cells.
Vacuum pumps are widely used in many applications. In addition to industrial and research uses, they are also used in water remediation.
Vacuum Pump

Oil Lubrication Option

Vacuum pumps are available in a variety of oil lubrication options. Choosing the right lubricant can help protect your vacuum pump and maximize its performance. Different base oils may contain different additives, such as antioxidants, and some contain additional additives for specific purposes. You should choose an oil with the right concentration of these additives for optimal lubrication of your vacuum pump.
Vacuum pumps are usually lubricated with paraffinic mineral oil. However, this type of lubricant evaporates as the temperature increases. To minimize evaporative losses, choose a lubricant with low vapor pressure. Also, you should choose lubricants that are resistant to extreme temperatures. Extreme temperatures can put extra stress on the oil and can even significantly shorten the life of the oil.
In terms of viscosity, synthetic oils are the best choice for vacuum pumps. These types of oils are designed to resist gas dissolution and are more resistant to corrosion. Therefore, synthetic oils are ideal for handling aggressive substances. Whether or not your pump needs lubrication, choosing a quality product is important.
The vacuum pump oil should be changed periodically according to the manufacturer’s recommendations. If you use a filter, you should also change the oil as soon as the filter reaches the end of its life. Unplanned oil changes will eventually cause the vacuum pump to not reach its maximum vacuum capacity.
You can buy vacuum pump oil from vacuum pump manufacturers or other suppliers. These options are available in a variety of sizes, and labels can be customized. The oil should be designed for the pump. However, you should check the manufacturer’s recommendations to avoid buying the wrong type.
If you choose to use a synthetic oil, it is important to use a good quality oil. It helps the pump work more efficiently and prolong its life.
Vacuum Pump

Install

After choosing a suitable location, the next step is to install the pump. First, place the pump on a flat surface. Then, screw the pump onto the motor body above the check valve. Make sure the accessories are wrapped with sealing tape and secured with screws. The direction of gas inflow and outflow is indicated by arrows on the pump. The direction of rotation around the pump is also shown.
During commissioning, check the operation of each part of the pump. If the pump is equipped with a pipe connection, the pipe should be the same size and shape as the pump flange. Also, make sure that the piping does not cause any pressure drop. In addition, the first three weeks of operation require the installation of protective nets at the suction ports.
When selecting a pump, consider the back pressure of the system. Too much back pressure will affect the capacity of the vacuum pump. Also, check the temperature of the seal. If the temperature is too high, the seal may be damaged. It could also be due to a partially closed valve in the recirculation line or a clogged filter. Circulation pumps and heat exchangers should also be checked for fouling.
The vacuum pump is usually installed in the chassis area of ​​the car. They can be mounted next to the engine or on a lower support frame. They are usually fastened to the bracket using suitable shock absorbers and isolating elements. However, before installing the vacuum pump, be sure to check the vacuum pump’s wiring harness before connecting it to the vehicle.
In many experimental setups, a vacuum pump is essential. However, improperly installed vacuum pumps can expose users to harmful vapors and chemicals. Appropriate plugs and belt guards should be installed to prevent any accidental chemical exposure. It is also important to install a fume hood for the pump.
In most cases, vacuum pumps come with installation manuals and instructions. Some manufacturers even offer start-up assistance if needed.

China Good quality 5.5kw Rotary Vane Vacuum Pump for CNC Vacuum Fixture   vacuum pump acChina Good quality 5.5kw Rotary Vane Vacuum Pump for CNC Vacuum Fixture   vacuum pump ac
editor by CX 2024-04-03

China high quality Vrd Series Good Quality Rotary Vane Vacuum Pump for Short Path with Best Sales

Product Description

 

Product Description

China Lab Oil Vacuum pump Two-stage rotary vane workshop Vacuum pump Mechanical pump Electric suction pump VRD series

It is mainly used in medicinal products analysis , industry of fine chemicals , biochemical pharmacy , food examination , The criminal investigation technology , etc . It is used with the precision chromatography instrument , the necessary of laboratory . This product is specially designed for laboratory , reliable and easy to use .

APPLICATION:rotary evaporator/ glass reactor / vacuum filter / distillation 

Product Parameters

MODEL VRD-8 VRD-16 VRD-24 VRD-30 VRD-48 VRD-65
Displacement speed
m3/h (L/s)
50Hz 8 (2.2) 16 (4.4) 24 (6.6) 30 (8.3) 48 (13.3) 65 (18)
60Hz 9.6 (2.6) 19.2 (5.2) 28.8 (7.9) 36 (9.9) 57.6 (16) 78 (21.6)
Ultimate partial pressure gas ballast closed (Pa) 5×10-2 4×10-2 4×10-2 4×10-2 4×10-2 4×10-2
Ultimate total pressure gas ballast closed (Pa) 5×10-1 4×10-1 4×10-1 4×10-1 4×10-1 4×10-1
Ultimate total pressure gas ballast open (Pa) 3 8×10-1 8×10-1 8×10-1 8×10-1 8×10-1
power supply Single/Three phase Single/Three phase Single/Three phase Single/Three phase Three phase Three phase
Power rating (kW) 0.4/0.37 0.75/0.55 1.1/0.75 1.1 1.5 2.2
Intake and exhaust DN (mm) KF16/25 KF25 KF25/40 KF25/40 KF40 KF40
Oil capacity (L) 0.6~1.0 0.9~1.5 1.3~2.0 1.3~2.0 3.3~4.5 3.3~4.5
Motor speed (rpm) 50Hz 1440 1440 1440 1440 1440 1440
60Hz 1720  1720 1720 1720 1720 1720
Ambient temperature (°C) 5 – 40 5 – 40 5 – 40 5 – 40 5 – 40 5 – 40
Noise level (dB) ≤56 ≤58 ≤58 ≤58 ≤62 ≤62
Net weight (kg) 20  33 35 37  62 65

Detailed Photos

1.Two-Shift adjustable gas ballast valve satisfies different requirements of condensable vapor(such as water vapor) to be exhausted out of pump in different processes.

2.Dual protection of oil anti-sucking back ensures vacuum system from oil pollution when pump stops running and needs to be easily restarted.

3.Forced oil circulation system consisted of oil  pump and constant pressure oil supply mechanism ensures stable running of the pump.

4. Less components are used, easy to maintain and repair.

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: Low Vacuum
Work Function: Maintain the Pump
Working Conditions: Oil Pump
Customization:
Available

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Vacuum Pump

Basic knowledge of vacuum pump

A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.

How it works

A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of ​​low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.

Vacuum Pump Materials

There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes.

Typical application

Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures.
Vacuum Pump

Vacuum Pump Cost

Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.

China high quality Vrd Series Good Quality Rotary Vane Vacuum Pump for Short Path   with Best Sales China high quality Vrd Series Good Quality Rotary Vane Vacuum Pump for Short Path   with Best Sales
editor by CX 2024-04-03

China Standard 2be Piston Rotary Vane Pump Roots Liquid Water Ring Vacuum Pump for Paper Mill Chemical Fertilizer vacuum pump connector

Product Description

 

PROFESSIONAL MANUFACTURE
— SINCE 1995

2BE Piston Rotary Vane Pump Roots
Liquid Water Ring Vacuum Pump for Paper Mill Chemical Fertilizer

The water ring pump was originally used as a self-priming water pump, and then gradually used in many industrial sectors such as petroleum, chemical industry, machinery, mining, light industry, medicine and food. In many processes of industrial production, such as vacuum filtration, vacuum water diversion, vacuum feeding, vacuum evaporation, vacuum concentration, vacuum rehydration and vacuum degassing, water ring pumps are widely used. Due to the rapid development of vacuum application technology, water ring pumps have always been valued in terms of obtaining rough vacuum. Because the gas compression in the water ring pump is isothermal, it can pump flammable and explosive gases, and also dust and water-containing gases. Therefore, the application of water ring pumps is increasing.

Product Description

 

The 2BEC type water ring vacuum pump and compressor are not only high efficiency and energy saving, but also very suitable for long-term, continuous operation.

Operating under rough vacuum, the working conditions of liquid ring pumps are often extremely harsh. The 2BEC water ring vacuum pump has been designed to fully consider that it must be able to pump all kinds of gases. It has been widely used in papermaking, coal mines, power plants, vacuum filtration, chemical, petrochemical, food processing and other industries.

2BEC type water ring vacuum pump can be used with a variety of driving devices, such as belt drive, gearbox, synchronous motor, frequency converter, etc. In addition, in order to save space, a series operation mode driven by 1 motor can also be adopted, and up to 4 pumps can be operated in series at the same time.

When equipped with a middle partition, the left and right parts of the 2BEC water ring vacuum pump can operate at different vacuum degrees. As long as the suction pressure difference between the 2 parts is less than 80kPa, a 2BEC water ring vacuum pump can be used as 2 independent vacuum pumps. This feature further improves the operating flexibility of the 2BEC water ring vacuum pump.

Product Parameters

 

Model Speed Max.Power Motor Power Aspirating Volume Min. hpa Weight
r/min KW KW m3/h m3/min mbar KG
2BEC 400  340 82 110 4850 80.8 160 3275
390 95 110 5650 94.2
440 115 132 6250 104.2
490 134 160 6900 115
530 148 185 7470 124.5
570 167 200 8000 133.3
610 189 220 8600 143.3
2BEC 420  340 108 132 6650 110.8 160 3720
390 132 160 7650 127.5
440 157 185 8550 142.5
490 180 200 9400 156.6
530 204 220 10150 169.2
570 229 250 10700 178.3
610 260 315 11600 193.3
2BEC 500  260 142 160 8700 145 160 6110
300 171 200 10150 169.2
340 203 250 11400 190
380 238 280 12700 211.7
420 277 315 13800 230
470 338 400 15500 258.3
2BEC 520  260 172 200 10700 178.3 160 6740
300 210 250 12300 205
340 245 280 14000 233.3
380 288 315 15400 256.7
420 337 400 16800 280
470 412 500 18700 311.7
2BEC 600  230 205 250 12700 211.7 160 9100
260 243 280 14400 240
290 285 315 16000 266.7
320 322 355 17500 291.7
350 365 450 19000 316.7
400 465 560 21600 360
2BEC 620  230 250 280 15600 260 160 10700
260 300 355 17700 295
290 340 400 19500 325
320 390 450 21300 355
350 450 500 23200 386.7
400 570 630 26200 436.7
2BEC 670 210 280 315 18300 305 160 12700
240 350 400 20400 340
270 415 450 23160 386
300 465 560 25500 425
320 523 630 27000 450
330 545 630 27720 462
370 670 800 30960 516
2BEC 720 190 345 400 21900 365 160 15700
210 395 450 24300 405
240 475 560 27480 458
270 550 630 30540 509
300 642 710 33780 563
340 795 900 38100 635

Features:

 

1. There are large inspection ports on both sides of the pump cover, which can be used to check gaps, corrosion conditions and fouling.

 

2. The 2BEC water ring vacuum pump is prepared with suction and exhaust flanges on the top and side at the same time, and they have the same caliber, so the on-site installation is more flexible and convenient.

 

3. The bearings are all imported original bearings, which ensure the precise positioning of the impeller of the 2BEC water ring vacuum pump and the high stability during operation.

 

4. The impeller is made of nodular cast iron or welded by steel or stainless steel plates, which fully guarantees the stability of the 2BEC vacuum pump impeller under various harsh working conditions and greatly improves the service life of the 2BEC water ring vacuum pump.

 

5. The pump body is all made of steel plate or stainless steel plate, which improves the service life of the 2BEC water ring vacuum pump.

 

6. The shaft sleeve of the 2BEC water ring vacuum pump is the most vulnerable part. The company uses all stainless steel to make it, and its life span is 5 times longer than that of ordinary materials.

 

7. The pulley (belt drive) adopts a standard high-precision tapered pulley, which is reliable in operation, long in belt life and easy to disassemble.

 

8. The unique top-mounted gas-water separator saves space and effectively reduces noise.

 

9. All castings are made of resin sand with good surface quality. The surface of the casting does not need to be greasy, so that the 2BEC water ring vacuum pump has the best heat dissipation effect.

 

10.The mechanical seals (optional parts) are all imported parts to fully ensure that the 2BEC water ring vacuum pump has no leakage during long-term operation.

Detailed Photos


Packaging & Shipping

Application

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Pump and Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
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vacuum pump

How Are Vacuum Pumps Employed in the Production of Electronic Components?

Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:

The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:

1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.

2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.

3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.

4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.

5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.

6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.

7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.

It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.

In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.

vacuum pump

Can Vacuum Pumps Be Used for Leak Detection?

Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:

Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.

Here are some ways in which vacuum pumps can be used for leak detection:

1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.

2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.

3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.

4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.

5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.

In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.

vacuum pump

Can Vacuum Pumps Be Used in Food Processing?

Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:

Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:

1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.

2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.

3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.

4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.

5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.

6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.

7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.

8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.

These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.

China Standard 2be Piston Rotary Vane Pump Roots Liquid Water Ring Vacuum Pump for Paper Mill Chemical Fertilizer   vacuum pump connector	China Standard 2be Piston Rotary Vane Pump Roots Liquid Water Ring Vacuum Pump for Paper Mill Chemical Fertilizer   vacuum pump connector
editor by CX 2024-04-02