Tag Archives: vacuum pump manufacturer

China manufacturer Alumina Ceramic Plunger Piston Type Vacuum Pump for Petrochemical Industry with high quality

Product Description

 

 

 

Innovacera ceramic metering pump including a ceramic piston, valve, cylinder set with housing.

The housing for ceramic sleeves sets are typically comprised of 316 Stainless Steel, Custom materials can

 

be used and are available CZPT request. The piston,valve,cylinder set is sealed by the fit of the piston into

 

the cylinder. Our pump modules are positive displacement mechanisms that do not contain external valves

 

and can run for hundreds of millions of cycles without measurable wear.

 

.Low maintenance cost

.High tech ceramics

.Fast assembly

.Hardness higher than stainless steel pumps coatings.

Perfusion Volume Scope: 0.1-2000ml or custom design.

Super High Perfusion precision: (perfusion transmitter is water for injection) ±0.25%

 

 

Material

99.7%alumina/zirconia(bsed on product characteriatics can shoose different ceramic materials),the appearance mof stainless316l/304

Filing Volume

0.5-2mL/1-5mL/3-10mL(or OEM)

Custom Range

2-200mL

Filing Accuracy

>=0.25%

 

VR

 

 

ABOUT INNOVACERA

 

INNOVACERA is a professional high-tech enterprise, cooperate with Chinese University in advanced materials, many products are awarded as high-tech products and obtain patents.

 

HangZhou INNOVACERA engages in R&D, manufacturing and selling the products of advanced ceramic materials, including Alumina, Zirconia, Boron Nitride, Silicon Nitride, Machinable Glass Ceramic and other advanced materials. Through different manufacturing processes, we supply metallized ceramic components, alumina heater, ceramic pump components and other ceramic components as request.

 

EXHIBITION

 

 

>>> Our Products are Alumina Ceramic, Zirconia Ceramic, Boron Nitride Ceramic,Porous Ceramic, Silicon Nitride Ceramic, Machinable Glass Ceramic, Beryllia Ceramic, Aluminum Nitride, Metallized Ceramic Components, Alumina Ceramic Heater, Ceramic Metering Pump And so on.

>>> Our aim is to offer ideal advanced material solution for any application.
>>> We delivery the order on time, competitive price, high quality and long service to our customers.

 

 

 

FAQ

 

1.What’s the filling volume?
It is 0.5ml-1000ml

2.How about the filling accuracy?
It is +/-0.25%-+/-5%

3.Will it pollute the filling product?
No,our inside product is ceramics.There’s no pollution for medium throughhout the filling process.

4.What’s the material of your metering pump?
SS316L,Alumina Oxide Ceramics,Zirconium Oxide Ceramics.

5.Can you do according to our drawing?
Yes ,we can do according to your drawing.

SEND ME

If you are interested in our products, please click here to send me an inquiry, and I will reply you within 8 hours

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Structure: Piston Pump
Pump Shaft Position: Horizontal
Power: Other
Standard or Nonstandard: Nonstandard
Usage: Chemical Engineering/Laborator Lab
Power Source: Electric

Vacuum Pump

How to install a vacuum pump

A vacuum pump creates a relative vacuum within a sealed volume by drawing gas molecules from the sealed volume. Vacuum pumps can be used in a variety of industrial applications. They also offer various lubrication options. If you are considering purchasing, please understand its functions and features before purchasing.

How it works

The working principle of a vacuum pump is called gas transfer. The principle can be further divided into two basic categories: positive displacement and momentum transfer. At high pressure and moderate vacuum, gas molecules collide and move and create a viscous flow. At higher vacuum levels, gas molecules separate to create molecular or transitional flows.
Another principle of vacuum pumps is fluid-tightness. There are two main types of seals: rotary seals and screw seals. Rotary seals prevent liquid leakage, while screw seals only allow liquids to flow out at higher pressures. Some pumps may not use the third seal.
The flow rate of the vacuum pump determines the machine’s ability to pump a certain amount of material. A higher pumping speed will shorten the drain time. Therefore, the mass flow of the vacuum pump must be carefully considered. The speed and type of vacuum must also be considered.
The working principle of a vacuum pump is to push gas molecules from a high-pressure state to a low-pressure state. This creates a partial vacuum. There are many different types of vacuum pumps, each with different functions. Some are mechanical, some are chemical. In either case, their function is the same: to create a partial or complete vacuum. Vacuum pumps use a variety of technologies and are sized according to the application. Proper sizing is critical for optimum efficiency.
Gas transfer pumps use the same principles as vacuum pumps but use different technology. One of the earliest examples is the Archimedes spiral. Its structure consists of a single screw inside a hollow cylinder. More modern designs use double or triple screws. The rotation of the screw causes gas molecules to be trapped in the cavity between the screw and the housing. The fluid is then discharged at slightly above atmospheric pressure. This difference is called the compression ratio.
Another type of vacuum pump is a diffusion pump. Its main use is industrial vacuum processing. It is used in applications such as mass spectrometry, nanotechnology and analytical instrumentation. These pumps are generally inexpensive to purchase and operate.

Apply

Vacuum pumps are essential for many scientific and industrial processes. They are used in the production of vacuum tubes, CRTs, lamps and semiconductor processing. They can also be used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle. Likewise, they can be used to power hydraulic components of aircraft. Among other uses, the vacuum pump helps calibrate the gyroscope.
Vacuum pumps are widely used in the pharmaceutical industry and are one of the largest users of this technology. They help deal with hazardous materials and eliminate waste quickly. They are also used in power jets, dump fuel tanks and rear doors, among others. However, they are sensitive to contamination and should only be used in environments where leaks can be prevented. Therefore, choosing the right fluid for the application is very important.
The most popular type of vacuum pump is the rotary vane pump. These pumps are known for their high pumping speed and low pressure. Their efficient pumping capacity allows them to reach pressures below 10-6 bar. Additionally, they are usually oil-sealed and have excellent vacuuming capabilities.
Vacuum pumps are often used to remove air from closed systems. They create a vacuum by reducing the density of the air in the compressed space. This is done by using the mechanical force energy generated by the rotating shaft. When the pump is under pressure, it converts this energy into pneumatic power. When the pressure is different, the energy produced depends on the volume of the gas and the pressure difference between the inner and outer atmospheres.
Vacuum pumps are also used in the manufacture of solar cells. They are used in the manufacture of solar cells, including ingot casting processes as well as cell and module processes. The design of the vacuum system plays an important role in reducing the cost of the process, thus making it profitable. Due to their low maintenance costs, they are an invaluable tool for making solar cells.
Vacuum pumps are widely used in many applications. In addition to industrial and research uses, they are also used in water remediation.
Vacuum Pump

Oil Lubrication Option

Vacuum pumps are available in a variety of oil lubrication options. Choosing the right lubricant can help protect your vacuum pump and maximize its performance. Different base oils may contain different additives, such as antioxidants, and some contain additional additives for specific purposes. You should choose an oil with the right concentration of these additives for optimal lubrication of your vacuum pump.
Vacuum pumps are usually lubricated with paraffinic mineral oil. However, this type of lubricant evaporates as the temperature increases. To minimize evaporative losses, choose a lubricant with low vapor pressure. Also, you should choose lubricants that are resistant to extreme temperatures. Extreme temperatures can put extra stress on the oil and can even significantly shorten the life of the oil.
In terms of viscosity, synthetic oils are the best choice for vacuum pumps. These types of oils are designed to resist gas dissolution and are more resistant to corrosion. Therefore, synthetic oils are ideal for handling aggressive substances. Whether or not your pump needs lubrication, choosing a quality product is important.
The vacuum pump oil should be changed periodically according to the manufacturer’s recommendations. If you use a filter, you should also change the oil as soon as the filter reaches the end of its life. Unplanned oil changes will eventually cause the vacuum pump to not reach its maximum vacuum capacity.
You can buy vacuum pump oil from vacuum pump manufacturers or other suppliers. These options are available in a variety of sizes, and labels can be customized. The oil should be designed for the pump. However, you should check the manufacturer’s recommendations to avoid buying the wrong type.
If you choose to use a synthetic oil, it is important to use a good quality oil. It helps the pump work more efficiently and prolong its life.
Vacuum Pump

Install

After choosing a suitable location, the next step is to install the pump. First, place the pump on a flat surface. Then, screw the pump onto the motor body above the check valve. Make sure the accessories are wrapped with sealing tape and secured with screws. The direction of gas inflow and outflow is indicated by arrows on the pump. The direction of rotation around the pump is also shown.
During commissioning, check the operation of each part of the pump. If the pump is equipped with a pipe connection, the pipe should be the same size and shape as the pump flange. Also, make sure that the piping does not cause any pressure drop. In addition, the first three weeks of operation require the installation of protective nets at the suction ports.
When selecting a pump, consider the back pressure of the system. Too much back pressure will affect the capacity of the vacuum pump. Also, check the temperature of the seal. If the temperature is too high, the seal may be damaged. It could also be due to a partially closed valve in the recirculation line or a clogged filter. Circulation pumps and heat exchangers should also be checked for fouling.
The vacuum pump is usually installed in the chassis area of ​​the car. They can be mounted next to the engine or on a lower support frame. They are usually fastened to the bracket using suitable shock absorbers and isolating elements. However, before installing the vacuum pump, be sure to check the vacuum pump’s wiring harness before connecting it to the vehicle.
In many experimental setups, a vacuum pump is essential. However, improperly installed vacuum pumps can expose users to harmful vapors and chemicals. Appropriate plugs and belt guards should be installed to prevent any accidental chemical exposure. It is also important to install a fume hood for the pump.
In most cases, vacuum pumps come with installation manuals and instructions. Some manufacturers even offer start-up assistance if needed.

China manufacturer Alumina Ceramic Plunger Piston Type Vacuum Pump for Petrochemical Industry   with high quality China manufacturer Alumina Ceramic Plunger Piston Type Vacuum Pump for Petrochemical Industry   with high quality
editor by Dream 2024-05-16

China manufacturer 1 Inches Submersible Water Pump vacuum pump connector

Product Description

 

Installation And Use
Q(D)X series submersible pump consist of pump, seal and motor, and equipmented with protection apparatus, It is designed for clean water, widely used for drawing water from well, farm irrigation, garden, building construction, breeding industry, and daily life. Moreover, it has small volume and light weight, more easy to use.

 

Model  Power  Q.Rated H.Rated Inlet/Outlet G.W. Packing dimension 20GP
[Kw] [HP] [m³/h] [m] [inch] [kg] [mm] [pcs]
QDX1.5-12-0.25F 0.25 0.37 1.5 12 1″ 6.5 380×160×190 2500
QDX1.5-16-0.37F 0.37 0.5 1.5 16 1″ 7.5 380×160×190 2500
QDX1.5-25-0.55F 0.55 0.75 1.5 25 1″ 10 390×180×200 1900
QDX3-18-0.55F 0.55 0.75 3 18 1.25″ 10 390×180×200 1900
QDX10-12-0.55F 0.55 0.75 10 12 1.5″ 10 390×180×200 1900
QDX15-7-0.55F 0.55 0.75 15 7 2″ 10 390×180×200 1900
QDX1.5-32-0.75F 0.75 1 1.5 32 1″ 12 410×195×220 1600
QDX3-24-0.75F 0.75 1 3 24 1.25″ 12 410×195×220 1600
QDX8-18-0.75F 0.75 1 8 18 1.5″ 11.5 410×195×220 1600
QDX10-16-0.75F 0.75 1 10 16 2” 11.5 410×195×220 1600
QDX15-10-0.75F 0.75 1 15 10 2.5” 12 410×195×220 1600
QDX30-6-0.75F 0.75 1 30 6 3″ 12 420×285×220 1100
QDX3-35-1.1F 1.1 1.5 3 35 1″ 13.5 455×205×210 1400
QDX6-26-1.1F 1.1 1.5 6 26 1.5″ 14 465×250×205 1200
QDX15-14-1.1F 1.1 1.5 15 14 2.5″ 15 470×260×225 1000
QDX40-6-1.1F 1.1 1.5 40 6 3″ 15.5 500×280×210 950
QDX25-12-1.5F 1.5 2 25 12 2.5″ 17.5 500×280×210 950
QDX40-9-1.5F 1.5 2 40 9 3″ 18 500×280×210 950

FAQ
A: How about the quality?
Q:We use high quality raw material for production, and 100% QC in producing process before the goods being packed up. we sincerely expect to work with you for long and stable time.

A: What’s your warranty?
Q: One year warranty, detail as your requirement.

A: Could I put my own logo on it?
Q: Sure, we can make your logo after you give us your authorization

A: What’s your payment term?
Q: 30% deposit before producing, 70% TT against BL copy 

A: Can I get a sample to check your quality and how long i can get samples?
Q: yes,very welcome and sample will be finished within 7-14 days.

A: How about the delivery time?
Q: 30-60 days after receipt of deposit. 

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Max.Head: 10-30m
Max.Capacity: 100-200 L/min
Driving Type: Motor
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

How Do Vacuum Pumps Assist in Freeze-Drying Processes?

Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:

During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).

1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.

2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.

The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.

3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.

The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.

By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.

vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China manufacturer 1 Inches Submersible Water Pump   vacuum pump connector	China manufacturer 1 Inches Submersible Water Pump   vacuum pump connector
editor by Dream 2024-05-15

China manufacturer Liquid Ring Vacuum Pump for Plate Production Industry in China vacuum pump electric

Product Description

COMPANY SHOW:
20 Years
   ZiBo ZhuoXin Pump Industry co,.Ltd is located in a century industrial city known as the Pump Capital of China—HangZhou city, ZheJiang Province.  Has over 20 years’ experience of manufacturing vacuum pumps and 10+ years’ experience of exporting.
Various products
   We can suppply all type of vacuum pumps and spare parts in China, 2BV/2BEA/2BEC/SK/2SK/JZJ2B/ etc, and other industrial machine;
24 Hours
   Please do not hestiate to contact us if have any urgent matters,each of your inquiries will be taken into account and get our response within 24 hours.

PRODUCT MAIN FEATURE:
2BVC series water ring vacuum pumps and compressor is mainly used for sucking gases and water vapor .The ultimate suction pressure can reach 33mbar (abs) (i.e. 97 degree). When the liquid ring vacuum pumps work under the condition near the limited vacuum for a long time, it is necessary to connect with the cavitation resistant pipe in order to get rid of the screaming and protect the pump.
We are offering 2bvc series liquid ring vacuum pumps.

MAIN APPLICATION AREAS:

  • Vacuum filtering – Chemical filtering factories, chemical processing factories, iron ore factory, mining, phosphorite, paper making, poultry processing, coal-selecting factories.
  • Vacuum distillation – milk factory, foodstuff processing, chemical industry, the paper plasma factory.
  • Vacuum disinfection – hospital, infirmary, the laboratory.
  • Molding – Plastic, the polyethylene, rubber, tire manufacture etc.
  • Rebirth the compressed air – the paper plasma, iron and steel, automobile, glasses, chemical industry.

 

Product model Maximum air volume Limit Vacuum Degree
mbar(MPa)
Motor power
kW
Explosion-proof grade of motor Motor Protection Level Pump speed
r.p.m
Working fluid flow rate
L/min
noise
dB(A)
Weight
kg
m3/min m3/h
2BVC2 060 0.45 27 33mbar
(-0.098MPa)
0.81 No explosion proof IP54 2840 2 62 31
2BVC2 061 0.87 52 1.45 2840 2 65 35
2BVC2 070 1.33 80 2.35 2860 2.5 66 56
2BVC2 071 1.83 110 3.85 2880 4.2 72 65
2BVC2 060-Ex 0.45 27 1.1 IP55 2840 2 62 39
2BVC2 061-Ex 0.86 52 1.5 2840 2 65 45
2BVC2 070-Ex 1.33 80 3 2860 2.5 66 66
2BVC2 071-Ex 1.83 110 4 2880 4.2 72 77
2BVC5 110 2.75 165 4 No explosion proof IP54 1440 6.7 63 103
2BVC5 111 3.83 230 5.5 1440 8.3 68 117
2BVC5 121 4.67 280 7.5 1440 10 69 149
2BVC5 131 6.67 400 11 1460 15 73 205
2BVC5 161 8.33 500 15 970 20 74 331
2BVC6 110-EX 2.75 165 4 dIIBT4 IP55 1440 6.7 63 153
2BVC6 111-EX 3.83 230 5.5 1440 8.3 68 208
2BVC6 121-EX 4.66 280 7.5 1440 10 69 240
2BVC6 131-EX 6.66 400 11 1460 15 73 320
2BVC6 161-EX 8.33 500 15 970 20 74 446

2BV series of vacuum pumps adopt the advance international technology with the close-coupled design. With the advantages of high reliable performance, easy maintenance, lower noise, high efficiency and energy saving, this series of pumps are widely applied in fields of chemical industry, papermaking, and metallurgy industry and so on.
Due to its competitive price and higher performance, our pump is best choice for CHINAMFG and some italy pump replacement.

(Fig1: 2BV2 Installation dimension)

FAQ

Q:What is your MOQ?
A: One set;

Q:What are the causes of no flow or insufficient flow of centrifugal pump?
A: There is air in the suction pipe or pump, which needs to be discharged. Air leakage is found in the suction pipeline, and the leakage is repaired. If the valve of suction line or discharge line is closed, relevant valve shall be opened. If the suction height is too high, recalculate the installation height. The suction line is too small or blocked.

Q:How to resist cavitation in centrifugal pump?
A: Improve the structure design from the suction to the impeller of the centrifugal pump;Adopt double stage suction impeller and use anti-cavitation material;

Q:What is the function of rubber ball in water ring vacuum pump?
A: Rubber ball in water ring vacuum pump, the correct name is called rubber ball valve. Its role is to eliminate the pump equipment in the operation process of the phenomenon of over compression or insufficient compression.

Q:How long is warranty?
A:One year formain construction warranty.

Q:How can i pay for my items? What is the payment you can provide?
A:Usually by T/T, 30%-50% deposit payment once PI/Contract confirmed, then the remaining balance will be paid after inspection and before shipment via T/T or L/C;

Welcome client from home and abroad to contact us for future cooperation.

Detail size drawing and install drawing please contact our sales in charge to get;

Key:nash/simense/refurish/vacuum pumps/LRVP/ZheJiang HangZhou CHINAMFG pump/  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1 Year
Warranty: 1 Year
Oil or Not: Oil Free
Structure: Reciprocating Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

Can Vacuum Pumps Be Used for Soil and Groundwater Remediation?

Vacuum pumps are indeed widely used for soil and groundwater remediation. Here’s a detailed explanation:

Soil and groundwater remediation refers to the process of removing contaminants from the soil and groundwater to restore environmental quality and protect human health. Vacuum pumps play a crucial role in various remediation techniques by facilitating the extraction and treatment of contaminated media. Some of the common applications of vacuum pumps in soil and groundwater remediation include:

1. Soil Vapor Extraction (SVE): Soil vapor extraction is a widely used remediation technique for volatile contaminants present in the subsurface. It involves the extraction of vapors from the soil by applying a vacuum to the subsurface through wells or trenches. Vacuum pumps create a pressure gradient that induces the movement of vapors towards the extraction points. The extracted vapors are then treated to remove or destroy the contaminants. Vacuum pumps play a vital role in SVE by maintaining the necessary negative pressure to enhance the volatilization and extraction of contaminants from the soil.

2. Dual-Phase Extraction (DPE): Dual-phase extraction is a remediation method used for the simultaneous extraction of both liquids (such as groundwater) and vapors (such as volatile organic compounds) from the subsurface. Vacuum pumps are utilized to create a vacuum in extraction wells or points, drawing out both the liquid and vapor phases. The extracted groundwater and vapors are then separated and treated accordingly. Vacuum pumps are essential in DPE systems for efficient and controlled extraction of both liquid and vapor-phase contaminants.

3. Groundwater Pumping and Treatment: Vacuum pumps are also employed in groundwater remediation through the process of pumping and treatment. They are used to extract contaminated groundwater from wells or recovery trenches. By creating a vacuum or negative pressure, vacuum pumps facilitate the flow of groundwater towards the extraction points. The extracted groundwater is then treated to remove or neutralize the contaminants before being discharged or re-injected into the ground. Vacuum pumps play a critical role in maintaining the required flow rates and hydraulic gradients for effective groundwater extraction and treatment.

4. Air Sparging: Air sparging is a remediation technique used to treat groundwater and soil contaminated with volatile organic compounds (VOCs). It involves the injection of air or oxygen into the subsurface to enhance the volatilization of contaminants. Vacuum pumps are utilized in air sparging systems to create a vacuum or negative pressure zone in wells or points surrounding the contaminated area. This induces the movement of air and oxygen through the soil, facilitating the release and volatilization of VOCs. Vacuum pumps are essential in air sparging by maintaining the necessary negative pressure gradient for effective contaminant removal.

5. Vacuum-Enhanced Recovery: Vacuum-enhanced recovery, also known as vacuum-enhanced extraction, is a remediation technique used to recover non-aqueous phase liquids (NAPLs) or dense non-aqueous phase liquids (DNAPLs) from the subsurface. Vacuum pumps are employed to create a vacuum or negative pressure gradient in recovery wells or trenches. This encourages the movement and extraction of NAPLs or DNAPLs towards the recovery points. Vacuum pumps facilitate the efficient recovery of these dense contaminants, which may not be easily recoverable using traditional pumping methods.

It’s important to note that different types of vacuum pumps, such as rotary vane pumps, liquid ring pumps, or air-cooled pumps, may be used in soil and groundwater remediation depending on the specific requirements of the remediation technique and the nature of the contaminants.

In summary, vacuum pumps play a vital role in various soil and groundwater remediation techniques, including soil vapor extraction, dual-phase extraction, groundwater pumping and treatment, air sparging, and vacuum-enhanced recovery. By creating and maintaining the necessary pressure differentials, vacuum pumps enable the efficient extraction, treatment, and removal of contaminants, contributing to the restoration of soil and groundwater quality.

vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

China manufacturer Liquid Ring Vacuum Pump for Plate Production Industry in China   vacuum pump electricChina manufacturer Liquid Ring Vacuum Pump for Plate Production Industry in China   vacuum pump electric
editor by Dream 2024-05-14

China manufacturer Auto Parts Spare Parts Brake Vacuum Pump OE: Bb5e2A451bd for Foul Mustang 2.3L CZPT S60 Xc60 vacuum pump for ac

Product Description

Auto Parts Spare Parts Brake Vacuum Pump OE:BB5E2A451BD  for Foul mustang 2.3L CZPT S60 XC60

Product Description

OEM BB5E2A451BD,BB5E2A451BC,BB5E2A451BB,5148233,LR57184,3137571 ,LR 0571 92
FIT FOR Foul mustang 2.3L 2015-2016,Land Rover Discovery Sport 2.0 2015,Fox III MK3 2.0 ST 2012-,Fusion II MK2 2012-,mondeoIV MK4 2571-2015,S-Max I MK1 2571-2014,EVOQUE 2011-,XF 2012-,VOLVO S60 II T5 2571.04-2014.12,VOLVO S80 II(AS)T5 2571-10- XC60 
material
iron/aluminum
product Vacuum Pump

Detailed Photos

FAQ

Company Profile

With the rapid development of China’s auto parts CZPT and China’s manufacturing industry. HangZhou CZPT Auto Parts Trading Co., Ltd. and its high-end brands CZPT and BORWATE came into being in 2019! Constantly committed to promoting the healthy development of China’s auto parts industry!

As an innovator and leader in the field of auto parts and an independent brand operating unit, HangZhou Kutewei Auto Parts Trading Co., Ltd. has continuously devoted itself to scientific research, design, development, production and sales. Determined to become a global, comprehensive auto parts trading company with excellent product quality, fair prices and top services. The tenet of our enterprise is: service, quality, innovation, and CZPT situation. Our independent brands CZPT and BORWATE are exported to more than 60 countries in Europe, America, the Middle East, South America, Africa, Southeast Asia, etc. and have won unanimous praise from customers!

At present, KUTWAY’s main products are: suspension system, engine system, cooling system, transmission system, brake system, ignition system, fuel system, appearance parts, 8 categories, and about 20,000 kinds of auto parts. CZPT has a mature German technical product production and supply chain to ensure the stability of product quality, and our products have a two-year or 80,000-kilometer quality guarantee. In addition, we have a professional team to provide customers with 24/7 online after-sales service and online installation guidance to strive for customer satisfaction! One time cooperation, lifelong cooperation! Mutual benefit and win-win!

For a long time, CZPT has a strong technical research and development team, introduced world-class production equipment, and cooperated with domestic CZPT universities and scientific research institutions to develop a research and development platform to develop independent technology, shorten the research and development cycle, and pass the ISO9001 quality verification. Many successful applications It has a national patent, and its products are widely used in all kinds of German auto models. It has signed perennial cooperation agreements with dozens of auto manufacturers and maintenance companies at home and abroad, and has not made a positive contribution to building an independent brand of Chinese auto parts.

According to the country’s requirements for energy saving and environmental protection in the production of auto parts, CZPT continues to innovate and develop its development model to make its products and services more perfect. The company actively responds to the scientific development strategy of “people-oriented, CZPT cooperation”, effectively safeguards the interests of customers, pays attention to protecting the rights and interests of employees, and provides inexhaustible impetus for the healthy development and continuous progress of the enterprise.

Business philosophy: reform and innovation, quality is king, to be a first-class brand supplier.
Operating principles: integrity management, inclusive of all rivers.
Business purpose: service, quality, innovation, and CZPT situation. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1 Year
Warranty: 1 Year
Type: Vacuum Pump
Material: Aluminum
Position: Front
Certification: ISO/TS16949, ISO13485
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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Vacuum Pump

How to check the vacuum pump

A vacuum pump is a machine that draws gas molecules from a volume and maintains a partial vacuum. Its main job is to create a relative vacuum within the stated capabilities. If your vacuum pump isn’t working properly, it may need service. Read on to learn more about the types of vacuum pumps and how to check them.

Principle of industrial vacuum pump

Industrial vacuum pumps are used in industrial processes that require vacuum. These pumps are designed to generate, improve and maintain vacuum. Learn about the different types of industrial vacuum technology. You can start by reading about the most common types of industrial vacuum pumps. These pumps can be used in a variety of industrial processes from cleaning to manufacturing.
Regardless of the technology used to manufacture these pumps, the basic principles behind their operation are the same. The speed and mass flow of the pump will determine its capacity and suitability. A faster flow rate will minimize the time it takes for the machine to empty. Another important factor to consider is the type of vacuum you need.
A liquid ring vacuum pump is an industrial pump that uses a ring of liquid to form a seal. This type of pump is best suited for applications with high vapor loads and high liquid carry-over. Liquid ring vacuum pumps can be divided into two categories: liquid ring vacuum pumps and scroll vacuum pumps.
Industrial vacuum pumps work by removing gas molecules from a chamber. The partial vacuum created allows material to flow through the void. As more molecules are removed, the pressure in the chamber decreases, releasing energy that can be used for a variety of different purposes.
The most common use of industrial vacuum pumps is for electric lights. In these lamps, a vacuum pump removes the gas, causing the bulb to light up. Energy from the vacuum is also used in aircraft to power instruments. In addition to powering industrial vacuum cleaners, they are used in a variety of other environments.
High-performance industrial vacuum systems require specific materials that can withstand extreme pressure. This means that the materials used in these systems need to be properly checked. They must also be free of organic debris and other contaminants before they can be safely placed in the chamber.

Types of vacuum pumps

There are various types of vacuum pumps. Which one to choose should depend on the purpose of the pump and the degree of vacuum that must be achieved. It is mainly divided into three categories: rough vacuum or low vacuum, high vacuum and ultra-high vacuum. They all have varying degrees of scarcity. The higher the pressure, the fewer molecules per cubic centimeter. This in turn improves vacuum quality.
The vacuum pump is critical to the operation of the vacuum system. These devices are divided into three main categories according to their working pressure range. These pumps have different characteristics and technologies that make them ideal for specific applications. The choice of vacuum pump required for a particular application depends on how much vacuum you need, and how much power you are willing to spend.
Vacuum pumps are used in a variety of industrial and scientific processes. Their main function is to remove gas molecules from the sealed volume, leaving a partial vacuum. There are many different types of vacuum pumps, including rotary piston, liquid ring and scroll vacuum pumps. In addition, turbomolecular pumps are used.
Dry vacuum pumps are more expensive than wet vacuum pumps. Wet vacuum pumps use oil as their lubricating fluid. Different types of oils are used depending on the application. Some wet pumps have additional features, including contaminant filtration. However, wet systems have one major disadvantage: the contact between oil and fluid. To avoid this, oil separators are usually used.
There are several different types of vacuum pumps. The basic type is the positive displacement pump. It operates by expanding the chamber and removing gas molecules. The intake valve draws fluid into the chamber, while the exhaust valve opens when the chamber is at maximum expansion. This cycle repeats several times per second. Positive displacement pumps are often used in multistage vacuum systems.
Vacuum Pump

Maintenance of vacuum pump

Regular maintenance is very important to ensure the long-term effective use of the vacuum pump. One way to ensure proper pump performance is to change the oil regularly. Pump oil may be contaminated by vapor condensation. To avoid this problem, close the inlet valve for 20 to 30 minutes before applying vacuum. It is also important to install an inlet cold trap to protect the pump from corrosive vapors.
Another way to prolong the life of your vacuum pump is to periodically remove any solvent in it. This step reduces internal corrosion and prevents premature pump failure. During maintenance, be sure to disconnect the power supply to the vacuum pump. After cleaning, store it in a dry and safe place. The pump should also be disposed of in accordance with local regulations.
Vacuum pumps may require frequent oil changes, especially when used in wet chemistry. The standard rule is to change the oil after 3,000 hours of use, but some pumps require more frequent oil changes. It is also important to clean the oil regularly, as dirty or discolored oil can affect the performance of the pump.
Vacuum pumps are often equipped with on-site glass to allow the user to visually check the oil level. Clean oil will appear transparent, while dirty oil will appear darker. Frequent oil changes are essential, as oil changes can help spot various potential problems. Changes in vacuum pump performance or strange noises are also good indicators of a problem.
After an oil change, the vacuum pump should be cleaned thoroughly with a soft cloth and mild degreaser. Oil changes should take less than ten minutes, and they will extend the life of your equipment. Additionally, the outside of the pump should be wiped with a cloth or rag.
The pump must be properly vented to avoid internal corrosion. If possible, place the pump away from hot equipment or rooms. Overheating can reduce the viscosity of the oil and cause premature pump failure. In addition, it can lead to overwork of other expensive scientific equipment. Heat can also cause cracked rubber parts and oil leaks.
Vacuum Pump

Signs of damage to the vacuum pump

A bad vacuum pump can cause a variety of automotive problems, including poor fuel economy, difficult braking, undercarriage oil leaks, and faulty air conditioning. If any of these problems occur, call a mechanic to check your vehicle’s vacuum pump. You can also check the air conditioner and brake pedal to see if they are working properly.
A loud noise from the pump can also be a symptom of a malfunction. These noises are often caused by the aging and accumulated wear of specific components. If this is the case, the diaphragm, valve plate or seals may need to be replaced. However, if the noise is coming from bearings or other areas, more extensive repairs may be required. Additionally, dust and other contaminants can enter the pump chamber, which can degrade pump performance.
If the vacuum pump won’t start, it could be a blown fuse or a power or voltage problem. Other common causes are flow restrictions or improper installation at the entrance. Also, the vacuum pump may be damaged or the capacitors may be of poor quality. It’s not always easy to tell if a vacuum pump is leaking oil, but a greasy transmission can indicate a vacuum pump failure.
A leaking vacuum pump can also hiss when the car’s engine is running. If you hear it, check the hoses and connections to make sure there are no leaks. A vacuum leak may indicate a faulty vacuum pump, so you need to replace it as soon as possible.
Checking end pressure is easy, but a pressure gauge can also serve as a sign. You can also check for pump vibration by running a short procedure. Excessive vibration can be subtle, but it can greatly affect your process. If you notice excessive pump vibration, you should contact a professional immediately.
Poor pump performance can cause many problems for your company. A bad vacuum pump not only wastes material, it also damages your tools and reputation.

China manufacturer Auto Parts Spare Parts Brake Vacuum Pump OE: Bb5e2A451bd for Foul Mustang 2.3L CZPT S60 Xc60   vacuum pump for ac	China manufacturer Auto Parts Spare Parts Brake Vacuum Pump OE: Bb5e2A451bd for Foul Mustang 2.3L CZPT S60 Xc60   vacuum pump for ac
editor by Dream 2024-05-09

China factory Gwsp150 Low Noise Scroll Vacuum Pump Used for Analyzing Instrument and Device manufacturer

Product Description

 

Product Description

GWSP Oil free Scroll Vacuum Pump

Working principle:
GWSP oil free scroll vacuum pump is constructed with pump head assembly, crank pin assembly, bracket assembly, air flush assembly,and exhaust valve assembly.Two spiral cylinders, 1 offset and orbiting against the other fixed with an offset of 180° to form several crescent-shaped pockets of different sizes. By means of an eccentric drive, the orbiting scroll is made to orbit about the fixed scroll, reducing the volume of the pockets and compressing gas from outside towards the inside thereby pumping the gas from vacuum chamber.

Basic informations:
1) Model: GWSP150 Oil free scroll vacuum pump
2) Ultimate vacuum pressure: 6.0Pa/0.06 mbar (abs.)
3) Max suction capacity: 50Hz-2.0L/s 60Hz-2.4L/s

Safety Precautions:
The GWSP series oil free scroll vacuum pumps are suitable for clean processes only.
Do not pump toxic, explosive, flammable or corrosive substances or substances which contain chemicals, solvents or particles.GEOWELL will not perform maintenance work on pumps which have used special gases or other hazardous substances.
Be sure the inlet gas temperature must be lower than 122 °F.
 

Technical Specifications

 

  Model GWSP40 GWSP75 GWSP150 GWSP300 GWSP600 GWSP1000
  Pumping Speed 50Hz l/s 0.5 1.0  2.0  4.3 8.7 16.6
m3/h 1.8 3.6 7.2 15.5 31.3 59.8
cfm 1.1 2.1 4.3 9.3 18.7 35.8
60Hz l/s 0.6 1.2 2.4 5.1 10.4 20.0 
m3/h 2.2 4.3 8.6 18.3 37.4 71.6
cfm 1.3 2.5 5.1 10.9 22.3 42.8
  Ultimate Pressure Torr   ≤1.1*10-1   ≤6.0*10-2   ≤4.5*10-2   ≤1.9*10-2   ≤7.5*10-3   ≤7.5*10-3
psi   ≤2.2*10-3   ≤1.2*10-3   ≤9.0*10-4   ≤3.8*10-4   ≤1.5*10-4   ≤1.5*10-4
Pa   ≤15   ≤8   ≤6   ≤2.6   ≤1   ≤1
mbar   ≤1.5*10-1   ≤8.0*10-2   ≤6.0*10-2   ≤2.6*10-2   ≤1.0*10-2   ≤1.0*10-2
  Noise Level dB(A)   ≤54   ≤57   ≤57   ≤60   ≤61   ≤65
  Leakage mbar·l/s 1*10-7
  Max. Inlet/Exhaust Pressure MPa 0.1 / 0.13
  Ambient Operation Temp. ºF 41~104
  Motor 1 phase Power kW 0.25 0.55 0.55 0.55 0.75
Voltage V   110~115 (60Hz),200~230 (50Hz)
Speed rpm 1425(50Hz),1725(60Hz)
Plug   North America, Europe, UK/Ireland, India
  Motor 3 phase Power kW 0.55 0.55 0.55 0.75 1.5
Voltage V 200~230 or 380~415 (50Hz),200~230 or 460 (60Hz)
Speed rpm      1425 (50Hz),1725 (60Hz)
  Inlet/Exhaust Flange   KF25/KF16 KF40/KF16 KF40/KF16*2
  Dimensions 1 phase mm 326*212*253 450*260*296 455*260*296 493*297*334 538*315*348
3 phase mm 450*260*296 455*260*296 493*297*334 538*315*348 576*450*402
  Net Weight 1 phase kg 15 21 22 29 36
3 phase kg 20 21 28 31 54
  Cooling Type   Air cooled
  Others   With air flush

Features & Benefits

 

No oil clean vacuum.
No oil back-diffusion, no oil mist exhaust, provide clean vacuum environment
Wide product lineup.
Pumping speed covers 3~60 m3 /h, limited vacuum level 1~8 Pa
Suitable for all type of power supply around the world.
110/220/380/460V, 50/60Hz for choose
Low vibration, low noise.
57~65 dB(A), smooth operation
High efficiency, ease of maintenance.
No water cooled, no oil lubricated, no daily maintenance

 

 

 

Quality Control

CMM inspection system assures
fixed tolarance on dimension&shape

Pump Testing

Applications

Analyzing instrument and device.
Spectroscopy/scHangZhou electron microscopy.
Space environment simulation machine.
Helium Leak detector.
Mass spectrometer.
Cryopump regeneration.
Accelerators/synchrotrons.

Food and drug industry.
Freezing dryer.
Vacuum storage.
Medical equipment
Low temperature plasma sterilizer.
Vacuum storage.
Dental equipment.

Vacuum equipment.
Oil free ultrahigh vacuum unit
Oil free vacuum unit

Company Profile

GEOWELL VACUUM CO.,LTD. is a HI-TECH enterprise in China dedicating in manufacturing, research and development, marketing of oil free scroll vacuum pumps and vacuum compressors since 2002. GEOWELL has been providing users and partners with premium quality products that are efficient and dependable, GEOWELL believe the integration of high performance and high reliability product and service will bring the highest value to both our customers and ourselves.

FAQ

Q: How long can I get the feedback after we sent the inquiry?
A: We will reply you within 12 hours in working day.
Q: Are you direct manufacturer?
A: Yes, we are direct manufacturer with factory and international department; we manufacture and sell all our products by ourselves.
Q: When can you delivery the product to us?
A: Since we are a factory with large warehouse, we have abundant products in store, so we can delivery within 7 days after get your deposit.
Q: Can I add logo to the products?
A: Of course, but we usually have quantity requirement. You can contact with us for details.
Q: How to guarantee the quality and after sales service of your products?
A: We conduct strict detection during production from raw material come in to product delivering shipment. Every product must go through 4 steps inspection from casting, machining, assembling, and performance testing within our factory before shipment, also intact packaging test are insured.
Q: What is your warranty term?
A: There is a 12 months warranty for our export products from the date of shipment. If warranty has run out, our customer should pay for the replacement part.
Q: Is the sample available?
A: Yes, usually we send our samples by Fedex, DHL, TNT, UPS, EMS, SF, Depon, it will take around 3 to 4 days for our customer receive them, but customer will charge all cost related to the samples, such as sample cost and air freight. We will refund our customer the sample cost after receiving the order.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Yes
Warranty: 1 Years
Oil or Not: Oil Free
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

What Is the Impact of Altitude on Vacuum Pump Performance?

The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:

Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:

1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.

2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.

3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.

4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.

5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.

It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.

In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

What Are the Primary Applications of Vacuum Pumps?

Vacuum pumps have a wide range of applications across various industries. Here’s a detailed explanation:

1. Industrial Processes:

Vacuum pumps play a vital role in numerous industrial processes, including:

– Vacuum Distillation: Vacuum pumps are used in distillation processes to lower the boiling points of substances, enabling separation and purification of various chemicals and compounds.

– Vacuum Drying: Vacuum pumps aid in drying processes by creating a low-pressure environment, which accelerates moisture removal from materials without excessive heat.

– Vacuum Packaging: Vacuum pumps are used in the food industry to remove air from packaging containers, prolonging the shelf life of perishable goods by reducing oxygen exposure.

– Vacuum Filtration: Filtration processes can benefit from vacuum pumps to enhance filtration rates by applying suction, facilitating faster separation of solids and liquids.

2. Laboratory and Research:

Vacuum pumps are extensively used in laboratories and research facilities for various applications:

– Vacuum Chambers: Vacuum pumps create controlled low-pressure environments within chambers for conducting experiments, testing materials, or simulating specific conditions.

– Mass Spectrometry: Mass spectrometers often utilize vacuum pumps to create the necessary vacuum conditions for ionization and analysis of samples.

– Freeze Drying: Vacuum pumps enable freeze-drying processes, where samples are frozen and then subjected to a vacuum, allowing the frozen water to sublimate directly from solid to vapor state.

– Electron Microscopy: Vacuum pumps are essential for electron microscopy techniques, providing the necessary vacuum environment for high-resolution imaging of samples.

3. Semiconductor and Electronics Industries:

High vacuum pumps are critical in the semiconductor and electronics industries for manufacturing and testing processes:

– Semiconductor Fabrication: Vacuum pumps are used in various stages of chip manufacturing, including deposition, etching, and ion implantation processes.

– Thin Film Deposition: Vacuum pumps create the required vacuum conditions for depositing thin films of materials onto substrates, as done in the production of solar panels, optical coatings, and electronic components.

– Leak Detection: Vacuum pumps are utilized in leak testing applications to detect and locate leaks in electronic components, systems, or pipelines.

4. Medical and Healthcare:

Vacuum pumps have several applications in the medical and healthcare sectors:

– Vacuum Assisted Wound Closure: Vacuum pumps are used in negative pressure wound therapy (NPWT), where they create a controlled vacuum environment to promote wound healing and removal of excess fluids.

– Laboratory Equipment: Vacuum pumps are essential in medical and scientific equipment such as vacuum ovens, freeze dryers, and centrifugal concentrators.

– Anesthesia and Medical Suction: Vacuum pumps are utilized in anesthesia machines and medical suction devices to create suction and remove fluids or gases from the patient’s body.

5. HVAC and Refrigeration:

Vacuum pumps are employed in the HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries:

– Refrigeration and Air Conditioning Systems: Vacuum pumps are used during system installation, maintenance, and repair to evacuate moisture and air from refrigeration and air conditioning systems, ensuring efficient operation.

– Vacuum Insulation Panels: Vacuum pumps are utilized in the manufacturing of vacuum insulation panels, which offer superior insulation properties for buildings and appliances.

6. Power Generation:

Vacuum pumps play a role in power generation applications:

– Steam Condenser Systems: Vacuum pumps are used in power plants to remove non-condensable gases from steam condenser systems, improving thermal efficiency.

– Gas Capture: Vacuum pumps are utilized to capture and remove gases, such as hydrogen or helium, in nuclear power plants, research reactors, or particle accelerators.

These are just a few examples of the primary applications of vacuum pumps. The versatility and wide range of vacuum pump types make them essential in numerous industries, contributing to various manufacturing processes, research endeavors, and technological advancements.

China factory Gwsp150 Low Noise Scroll Vacuum Pump Used for Analyzing Instrument and Device   manufacturer China factory Gwsp150 Low Noise Scroll Vacuum Pump Used for Analyzing Instrument and Device   manufacturer
editor by Dream 2024-05-09

China wholesaler Paper Machine Vacuum Pump manufacturer

Product Description

Product Description:
2BEC series of water ring vacuum pumps

2BEC series of water ring vacuum pumps and compressors are high-efficiency and energy-saving products on basis of our many years research results and experiences in production and combine with the advanced technique of the like products, which represents the latest technique of pump industry with efficiency raised by 10-30% and energy saving of 20%.

Product Display:

Applications and features:
It is usually used to pump gases that are non-corrosive, insoluble in water, no CHINAMFG particle contained by forming vacuum and pressure. With the structure and materials changed, it’s also used in pumping corrosive gas and acclimatized to corrosive working fluid. These products can meet the needs of such industries as pulp and paper, chemical process, petrochemical, light industry, pharmacy, foods, metallurgy, building materials, electrical appliance, coal cleaning, mineral concentration, fertilizer, etc. 

This series of pumps take the structure of CHINAMFG and single function with features of simple structure, convenient maintenance, reliable running, high efficiency, and energy-saving. It can adapt to the serious working conditions such as a big water discharge and load fluctuation, etc.

The key parts as distributing plate, impeller, and pump shaft are improved design in order to realize simplified structure, better performance, and more energy-saving; welded impeller and primary punched blade are adopted with rational mounded lines; all hubs are completely machined so that the issue of dynamic balance is solved fundamentally; impeller and pump shaft are machined by heat-assemble and interference fit with reliable performance, stable running; the whole impeller is well heat-treated after welding; the excellent tenacity of blade ensures the capability of impact resistance and bending resistance so that meets the needs of serious working conditions of load fluctuation.

2BEC series of pumps have gas and water separator provided for it, and there are discharge ports setting in several position and cover for inspection port in pump casing. The clearance between impeller and distributing plate is adjusted by locating 2 bearing ends cap. It is convenient for installation and application as well as operation and maintenance. 

Our vacuum pumps are strictly inspected and tested by testing and inspection center, whose performance is superior, reliable and durable.

Detail image:

Technology special function data:

1.The date in table obtained about for Air temperature 20ºC,water temperature atmosphere 1013hPa following         conditions.Input medium is saturation air.
2.Function tolerance:±10%.
3.Some pumps such as2BEC 40, Cause Make pump with board structure the pump install sive had not changed     the pump is working the pump both side working the pump both side working under different atmosphere.
4.Motor Power usually adopted whole set power, If users have special requirements, please communicate in advance.

Performance Curve Graph of water ring vacuum pump:

Recently shippment:

 

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Type: Customized
Sheet Former Type: Customized
Paper Thickness: Customized
Automation: Customized
Certification: CE, UL
Customized: Customized
Customization:
Available

|

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

How Do Vacuum Pumps Impact the Quality of 3D Printing?

Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:

3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:

1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.

2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.

3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.

4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.

5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.

6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.

7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.

In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.

vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

China wholesaler Paper Machine Vacuum Pump   manufacturer China wholesaler Paper Machine Vacuum Pump   manufacturer
editor by Dream 2024-05-07

China manufacturer 5 PA 645m3/H 15kw Chemical Industry Dry Screw Vacuum Pump vacuum pump ac system

Product Description

 

Working principle

The vacuum in dry screw pumps is created through 2 parallel-arranged screw rotors that rotate in opposite directions. These rotors trap the gas coming in through the inlet and deliver it to the gas discharge or pressure side. As the gas is getting compressed, there is no contact between the rotors. This does away with any need for the compression chamber to have any operating fluids or lubrication.
 The lubricant used to lubricate the gears and shaft seal is sealed in the gearbox by the shaft seal. The pump can be cooled either directly by circulating cooling water or by a cooling unit with fan and radiator.
The dry screw vacuum pump adopts a special rotor pitch design, compared with the ordinary rotor pitch design, reduce the energy consumption by about 30%, the temperature rise of the exhaust end is reduced by about 100 ºC, the reliability and stability of the operation of the product is greatly improved, can be suitable for any working conditions of vacuum.
The dry screw pumps can be widely used in solvent recovery, vacuum drying, concentration, crystallization, distillation and other processes in the chemical and pharmaceutical industries, vacuum extrusion and molding in the plastic and rubber industries, vacuum degassing in the metallurgical industry; vacuum degassing and drying in the solar energy, microelectronics, lithium battery and other industries.

Pump body and end caps:  high-strength cast iron.
Pump body and end caps:  high strength cast iron.
Screw rotor:                        ductile cast iron.
Anti-corrosion coating:        corrosion-resistant Hastelloy.
Synchronous gears:            alloy steel.
Radial lip seal:                     imported PTFE mixture or
                                            high-temperature resistant fluorine rubber;
Seal bushings:                    stainless steel surface covered with ceramic.

Flow chart

 

Main features

1. The screw rotor is designed with variable pitch structure, the ultimate vacuum can reach below 1Pa, which can meet all kinds of vacuum processing from atmosphere to high vacuum.
2. Oil free – Adapt to various special working conditions for reliable use.
3. It can operate reliably in the pressure range from atmosphere to several Pa.
4. No friction between moving parts, simple structure, lower operation and maintenance cost.
5. Nitrogen seal and composite seal design is optional, which has the benefit of good reliability, low cost of use, simple maintenance.
6. The rotor is dynamically balanced at high speed and the motor is connected by flange, with high concentricity, low vibration and low noise.
7. Hastelloy anti-corrosion coating is optional for rotor surface, condensable material is not easy to condense in the pump cavity, better corrosion resistance.
8. Compared with oil seal pump, liquid ring pump, there is no waste gas, no waste liquid, no waste oil emission, energy saving and environmental friendly.
It can be used alone or with Roots vacuum pump, air-cooled Roots vacuum pump, molecular vacuum pump, etc. to obtain an oil-free high vacuum system.

The benefit of dry screw vacuum pump compared to liquid ring vacuum pump:

    -Shorten the process cycle and improve production efficiency
    -Reduce water consumption
    -Save energy
    -Improve product quality
    -Can recover solvent by reducing the drying time of products
    -Reduce the cost of wastewater and waste gas treatment

A CASE in a pharmaceutical factory
Process introduction:The penicillin sodium salt solution is fed into the crystallization tank through vacuum. By steam heating, agitator stirring, and adding butanol, the water and butanol in the penicillin solution are pumped into the condenser and condensed into the liquid collecting tank, which can be reused.

Process requirements:
1. The volume of crystallization tank is 7.5m3, and about 4.5m3 penicillin solution is added in the process.
2. Before entering the crystallization tank, the water content of penicillin solution is about 20%, and after crystallization, the water content is required to be about 1%.
3. Vacuum feeding for 2h, then adding butanol for 30min, and then starting to crystallize. The process requires low temperature and fast speed, and the lower the temperature, the better the quality of penicillin. The shorter the reaction time, the better.
4. Vacuum degree requirements: the vacuum degree shall be kept above -0.097MPa. High vacuum degree can reduce the reaction temperature and shorten the reaction time.

The previous vacuum system was 2BE1252+air ejector, which is now transformed into a dry screw vacuum pump. The comparison table of test data is as follows:

vacuum system 2BE1252+ejector DVP 1600 screw pump
Feeding time (h) 2 1.5
Liquid temperature at the beginning of crystallization (ºC) 31.5 16.6
Crystallization time (h) 6 4.5
Time from crystallization to liquid coming out (min) 30 15
Crystal quality average good
Power consumption (KW) 45 37
Water consumption (m3) 26.4 0.72

Economic benefit analysis:

  Cost saving(USD) Remark
Water consumption and treatment 130 Water cost: $0.65/m3, water treatment: 30/m3
Power 15 $0.15/Kwh
Labor, production efficiency 43 Reduced from 6 hour to 4.5 hour
Sum up 188  

Please contact us for a detailed report of economic benefit analysis for your applications! 

 

Configuration
Standard configuration:
Machine base, pump head, coupling, motor, driving screen, air inlet connector, check valve, vacuum gauge, manual filling valve exhaust port muffler.
Optional accessories:
Inlet filter, inlet condenser, solvent flushing device, nitrogen purging device, nitrogen sealing device, exhaust port condenser, solenoid filling valve, cooling water flow switch, temperature sensor, pressure transmitter.

Applications

Leak Detection    Metallurgy  Industrial furnace  Lithium Battery
Chemical, pharmaceutical  Wind tunnel test  Power Industry Vacuum coating
Microelectronics industry Drying Process  Packaging and Printing Solar Energy
Exhaust gas recovery       

Product Parameters

Technical data of Variable pitch Dry screw vacuum pump

                Spec.
Model
Nominal pumping speed(50Hz) Ultimate pressure Nominal motor rating (50Hz)   Nominal motor speed  (50Hz)  Noise level   Lp Maximum
cooling water required
Suction Connection size Discharge Connection size Weight (Without Motor)
 m³/h Pa kw rpm dB(A) L/min mm mm Kg
DVP-180 181 2 4 2900 82 8 50 40 280
DVP-360 354 2 7.5 2900 83 10 50 40 400
DVP-540 535 2 11 2900 83 10 50 40 500
DVP-650 645 1 15 2900 84 20 65 50 600
DVP-800 780 1 22 2900 86 30 100 80 800
DVP-1600 1450 1 37 2900 86 40 125 100 1200

Technical data of Constant pitch Dry screw vacuum pump

                Spec.
Model
Nominal pumping speed(50Hz) Ultimate pressure Nominal motor rating (50Hz)   Nominal motor speed  (50Hz)  Noise level   Lp Maximum
cooling water required
Suction Connection size Discharge Connection size Weight (Without Motor)
 m³/h Pa kw rpm dB(A) L/min mm mm Kg
DSP-140 143 5 4 2900 82 10 50 40 240
DSP-280 278 5 7.5 2900 83 20 50 40 350
DSP-540 521 5 15 2900 83 30 65 50 550
DSP-650 617 5 18.5 2900 84 45 65 50 630
DSP-720 763 5 22 2900 85 55 80 80 780
DSP-1000 912 5 30 2900 86 70 100 80 880

Note: The cooling water volume of the dry screw vacuum pump provided in the table is the amount under 20ºC room temperature water. When the dry screw vacuum pump uses cooling device, the cooling water will be increased, the difference of inlet and outlet water temperature is generally controlled below 7ºC is appropriate.

 

Dimension

 

 

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Video Instruction
Warranty: 1 Year
Nominal Pumping Speed(50Hz): 645 M3/H
Ultimate Pressure: 5 PA
Nominal Motor Rating(50Hz): 15 Kw
Nominal Motor Speed(50Hz): 2900 Rpm

screw vane pump

Can screw vacuum pumps be used in food processing and packaging industries?

Yes, screw vacuum pumps can be used in food processing and packaging industries. Here’s a detailed explanation of their suitability and applications in these industries:

1. Vacuum Packaging:

Screw vacuum pumps are commonly used in vacuum packaging applications within the food industry. Vacuum packaging helps extend the shelf life of food products by removing air from the packaging, reducing spoilage, and preserving freshness. Screw vacuum pumps create the necessary vacuum environment by efficiently evacuating air from the packaging containers or bags. Their oil-free operation ensures that there is no risk of oil contamination in the packaged food, making them ideal for maintaining food quality and safety standards.

2. Food Processing:

Screw vacuum pumps are also suitable for various food processing applications. They can be used in processes such as deaeration, freeze drying, and evaporation. In deaeration processes, screw vacuum pumps efficiently remove air and gases from food mixtures, improving the quality and texture of the final product. In freeze drying, screw vacuum pumps facilitate the removal of moisture from frozen food products, preserving their nutritional value and extending their shelf life. Similarly, in evaporation processes, screw vacuum pumps help create the necessary vacuum conditions for concentrating liquids and reducing their volume, such as in the production of fruit juices or dairy products.

3. Sanitary Design:

Screw vacuum pumps designed for food processing and packaging industries often incorporate sanitary features to meet strict hygiene standards. These pumps are constructed with materials that are resistant to corrosion and can withstand frequent cleaning and sterilization processes. They may also have smooth surfaces, rounded edges, and minimal crevices to prevent the accumulation of food particles or bacteria. Sanitary design ensures compliance with food safety regulations and facilitates easy cleaning, reducing the risk of contamination and ensuring the integrity of the food products.

4. Contamination Prevention:

The oil-free operation of screw vacuum pumps is particularly advantageous in food processing and packaging industries. Since oil-free pumps eliminate the risk of oil contamination, they are suitable for processes where maintaining the purity and quality of food products is critical. Oil contamination can affect the taste, odor, and overall quality of food items. By using oil-free screw vacuum pumps, manufacturers can ensure that their products remain uncontaminated and meet the required food safety standards.

5. Efficiency and Reliability:

Screw vacuum pumps are known for their efficiency and reliability. They offer consistent performance and can handle varying load demands effectively. This is beneficial in food processing and packaging industries, where the production volumes can vary, and reliable vacuum generation is crucial. The robust design and low maintenance requirements of screw vacuum pumps contribute to their overall reliability, minimizing downtime and ensuring continuous operation in food processing and packaging facilities.

6. Compliance with Regulations:

Screw vacuum pumps designed for food processing and packaging industries are often manufactured to comply with relevant regulations and standards. These pumps may adhere to guidelines such as the Food and Drug Administration (FDA) regulations or the European Hygienic Engineering and Design Group (EHEDG) standards. Compliance with these regulations ensures that the equipment meets the necessary hygiene and safety requirements for food processing and packaging applications.

In summary, screw vacuum pumps can be effectively used in food processing and packaging industries. Their applications include vacuum packaging, food processing processes like deaeration, freeze drying, and evaporation. With their sanitary design, contamination prevention capabilities, efficiency, reliability, and compliance with regulations, screw vacuum pumps offer reliable and safe vacuum solutions for the food industry.

screw vane pump

Can screw vacuum pumps be used in pharmaceutical and chemical industries?

Yes, screw vacuum pumps can be used in both the pharmaceutical and chemical industries. Here’s a detailed explanation of their applications and benefits in these industries:

Pharmaceutical Industry:

In the pharmaceutical industry, screw vacuum pumps play a crucial role in various processes, including:

1. Drying and Dehydration: Screw vacuum pumps are used for drying pharmaceutical products, such as tablets, powders, and granules. They create a vacuum environment that facilitates the removal of moisture, ensuring product stability and extending shelf life.

2. Distillation and Evaporation: Screw vacuum pumps are employed in distillation and evaporation processes to remove solvents, concentrate solutions, or separate components. They enable precise control over temperature and pressure conditions, ensuring efficient and high-quality separation of pharmaceutical compounds.

3. Filtration and Sterilization: Screw vacuum pumps are utilized in filtration systems to create suction for the filtration of pharmaceutical liquids and solutions. They are also employed in sterilization processes, such as autoclaves, where they help create the necessary vacuum conditions for steam sterilization.

4. Freeze Drying: Screw vacuum pumps are commonly used in freeze drying, also known as lyophilization, which is a widely used method for preserving sensitive pharmaceutical products. They facilitate the removal of water from frozen products under vacuum, preserving their structure, stability, and efficacy.

Chemical Industry:

In the chemical industry, screw vacuum pumps find applications in various processes, including:

1. Vacuum Distillation: Screw vacuum pumps are employed in vacuum distillation processes to separate and purify chemical compounds based on their boiling points. They create a vacuum environment that lowers the boiling points of the substances, enabling more efficient separation and reducing the energy required for the process.

2. Solvent Recovery: Screw vacuum pumps are used for solvent recovery in chemical production. They help remove solvents from mixtures, allowing for their reuse and reducing waste and environmental impact.

3. Vacuum Filtration: Screw vacuum pumps are utilized in vacuum filtration systems to facilitate the separation of solids from liquids or gases. They create suction that aids in the filtration process, improving efficiency and throughput.

4. Reactor Applications: Screw vacuum pumps are employed in various reactor applications, including creating vacuum conditions for chemical reactions that require low pressure or removing byproducts or unreacted gases from the reaction vessel.

Benefits:

There are several benefits of using screw vacuum pumps in the pharmaceutical and chemical industries:

1. Efficiency: Screw vacuum pumps offer high pumping speeds, allowing for rapid evacuation and faster processing times in pharmaceutical and chemical processes.

2. Control: Screw vacuum pumps can be easily integrated into automated systems, allowing for precise control and adjustment of vacuum levels, temperature, and other process parameters.

3. Versatility: Screw vacuum pumps can handle a wide range of chemical compounds and pharmaceutical products, making them suitable for diverse applications in these industries.

4. Reliability: Screw vacuum pumps are known for their robust construction and reliable performance, ensuring continuous operation and minimizing downtime.

5. Oil-Free Operation: Many screw vacuum pumps are designed for oil-free operation, which is essential in pharmaceutical and chemical applications where contamination from lubricating oil must be avoided.

6. Compliance: Screw vacuum pumps can meet the stringent requirements and standards of the pharmaceutical and chemical industries, including Good Manufacturing Practice (GMP) guidelines and safety regulations.

In summary, screw vacuum pumps are well-suited for applications in the pharmaceutical and chemical industries. Their efficiency, control capabilities, versatility, reliability, oil-free operation, and compliance with industry standards make them valuable assets in various processes, ranging from drying and distillation to filtration and sterilization.

screw vane pump

What are the typical applications of screw vacuum pumps in various industries?

Screw vacuum pumps find a wide range of applications across various industries due to their efficiency, reliability, and versatility. Here are some typical applications of screw vacuum pumps in different industries:

Chemical Processing:

  • Vacuum distillation and drying processes
  • Vacuum filtration and solvent recovery
  • Crystallization and evaporation systems
  • Chemical reactors and vacuum drying ovens

Pharmaceuticals:

  • Vacuum drying and freeze-drying of pharmaceutical products
  • Deaeration and degassing processes
  • Vacuum packaging and sealing
  • Purification and distillation of pharmaceutical compounds

Food and Beverage:

  • Deaeration and removal of dissolved gases in food and beverage products
  • Evaporation and concentration processes
  • Freeze drying and vacuum packaging
  • Vacuum cooling and drying of food products

Power Generation:

  • Steam condenser and turbine exhaust applications
  • Deaeration and vacuum systems in power plants
  • Vacuum distillation in the production of power plant chemicals
  • Transformer drying and impregnation

Electronics Manufacturing:

  • Vacuum drying and degassing of electronic components
  • Vacuum soldering and brazing processes
  • Thin film deposition and vacuum coating
  • Printed circuit board manufacturing

Wastewater Treatment:

  • Vacuum filtration and sludge dewatering
  • Vacuum degassing and deaeration of wastewater
  • Evaporation and concentration of wastewater streams

Environmental Applications:

  • Landfill gas recovery and treatment
  • Vacuum drying and deodorization in waste management
  • Vacuum systems for air pollution control

Other Industries:

  • Oil and gas industry for vapor recovery and gas processing
  • Automotive industry for vacuum metallurgy and component manufacturing
  • Textile industry for vacuum drying and deaeration of fabrics
  • Research and development laboratories for various scientific applications

These are just a few examples of the many applications of screw vacuum pumps in various industries. The versatility and reliability of screw vacuum pumps make them suitable for a wide range of vacuum-related processes, enabling enhanced productivity, improved product quality, and cost savings in diverse industrial settings.

China manufacturer 5 PA 645m3/H 15kw Chemical Industry Dry Screw Vacuum Pump   vacuum pump ac system	China manufacturer 5 PA 645m3/H 15kw Chemical Industry Dry Screw Vacuum Pump   vacuum pump ac system
editor by Dream 2024-05-03

China manufacturer DN300 Large Roots Blower Vacuum Pump 6000m3/H Air Cooling Type vacuum pump electric

Product Description

COMPANY PROFILE
B-Tohin Machine (ZheJiang ) Co., Ltd., a foreign-funded enterprise, was established in 1994 with a registered capital of 120 million yuan. located in HangZhou Environmental Science and Technology Industrial Park, China. It is mainly engaged in the production and sales of Roots blowers, rotary blowers, single-stage high-speed centrifugal blowers, multi-stage centrifugal blowers, air bearing turbo blower, maglev turbo blower, screw blowers, fiberglass blowers, stainless steel blowers, MVR blowers, vacuum pumps, water pumps and other products, as well as the distribution of ShinMaywa pumps imported from Japan. The products are used in environmental protection water treatment, building materials cement, chemical industry, electric power, petroleum, steel, metallurgy, mining, printing and dyeing, grain transportation, new energy and new materials and other industries, the products are sold all over the country, and exported to many countries and regions. At present, there are more than 310 employees, the annual sales value of 450 million yuan, the production of various types of blowers about 30,000 sets.
Passed the certification of ISO9001 & ISO 14001:2400, the company also has been certified as “High & New-tech Enterprises of ZheJiang Province”, “Pneumatic Technology Research Center of ZheJiang Province”, “Well-known Trademark of China”, “Famous Trademark of ZheJiang Province”and “Eco-friendly Products”, and it has achieved many patents of state level and National CHINAMFG Plan Projects.In successive 7 years, B-Tohin has been honored as “Favorite Brand of Users in Water Treatment Industry” and “Leading Enterprise in Chinese Roots Blower Industry, and in 2014, it has been ranked “2014 Top 10 Brands in Chinese Water Industry”.

BLG permanent magnet variable frequency screw blower:
1.The male and female rotors of the oil-free screw blower are precisely designed. Compared with roots blower, they achieve internal compression in the cavity, and are more efficient and save more than 20% energy under the same energy consumption conditions.

2.The conveying air volume is stable, and the air volume fluctuates less with the change of pressure.

3.It has higher conveying pressure and lower operating noise.

4.It can be controlled by PLC intelligent remote control, using a variety of communication methods, and convenient operation and management.

2. Product features

Design concept:

(1) Main structure: dry oil-free twin-screw rotor design, using spiral internal compression mode, no pulse of air output. Ductile iron production, high efficiency, rotor surface coating, strong adhesion, extend the life of the main engine.

Bearings: CHINAMFG original composite bearings adapt to changing loads, providing a high degree of flexibility and efficiency.

Seal: Labyrinth seal, carbon ring seal combination or gas seal, magnetic oil seal combination, to provide oil-free and dust-free pure compression chamber.

(2) More efficient and energy saving: The high efficiency and energy saving screw blower adopts oil-free screw energy-saving host and permanent magnet frequency conversion system, which has more intuitive economic benefits than the traditional Roots fan. Oil-free screw blower based on the principle of thermal compression, the total efficiency of more than 75%, than Roots fan energy saving about 10%. It also has higher exhaust pressure and lower pressure pulse.

(3) More stable and reliable: After high temperature performance test, durable and reliable, multi-duct air intake, can overcome a variety of complex conditions.

(4) Lower noise: The pneumatic noise of the screw fan is very small, the smooth output eliminates the sudden release of the internal air, and the air rattle of the wavy inlet and outlet is reduced, making the fan noise less than the traditional blower, without whistling. Due to the internal compression of the helical rotor, the pressure impact noise of the blower outlet pressure and pipeline pressure is eliminated, the gas is output smoothly, and the wave inlet and air outlet reduce the airflow fluctuation. Box screw overall noise ≤85 dB.
(5) Stability

Compared with Roots blowers:

The unit has small leakage, low temperature rise and strong pressure boost, up to 150KPa (1.5bar).

Compared with centrifugal blowers:

Strong adaptability to working conditions, no surge, flow rate almost does not change with pressure changes.

(6) Intelligence

The integrated skid box can be installed and moved as a whole. Site installation workload is less, only need to complete the interface pipe

The connection between the road and the external electrical can work.

The box is integrated with temperature and pressure monitoring instrument, signal control module, frequency converter, touch screen and other electrical components, without additional installation.

Operation control system: integrated station monitoring instrument, signal control module, frequency converter, touch screen and other no additional installation, optimize the selection of driving components, parameter setting class accurate to achieve high efficiency, automatic control and protection functions, while realizing online control and remote control, a variety of operating modes, users can adjust the power saving operation according to changes in working conditions.

(7) Low cost: The optimized structural design enables us to consume less, ensure the durability of the product, and the unit runs smoothly, the load is small, and no special infrastructure is required.

(8) Self-lubrication: the host internal oil dumping device, suitable for low pressure, 40~90KPar, some models can be used to 120KPa.

(9) Forced lubrication: the main engine has no lubrication device, and the oil pump needs to be forced to supply oil to achieve the effect of lubrication and cooling. Applicable pressure up to 150KPa.

3. Classification

 

B-Tohin Oil-free screw blower
Economical screw blower Intelligent screw blower
The whole machine is composed of a host, three-phase asynchronous motor, noise reduction device, frame, instrument, valve, etc. All functional components are integrated on a whole base, which can be installed and moved as a whole.
The production and assembly of the equipment are completed in the factory, the on-site installation workload is less, and the interface pipe and external electrical connection can be completed.
 
Temperature and pressure monitoring instrument, signal control module, frequency converter, touch screen, etc., are integrated in the integrated skid-mounted box, without additional installation.
Optional: (1) Direct coupling drive
(5) Split acoustic enclosure
(6) Variable frequency motor
Variable frequency control cabinet
 
integration
Component features:
All functional components are integrated into a single base, which can be installed and moved as a whole.
 
Component features:
(4) Screw host: high efficiency profile rotor design, using national standard 5 precision grade same gear and drive gear, innovative bearing arrangement, using fixed radial bearings and axial bearings, increase the service life, piston ring seal + magnetic seal to achieve compression cavity and lubrication cavity oil and gas separation.
(5) permanent magnet motor: magnetic field properties, do not need external energy to maintain its magnetic field, high efficiency and energy saving, in the speed range of 1000-3600r/min, the average efficiency can reach 75%-80%, high voltage stability accuracy, can extend the service life of the battery, no brush, no collector ring, no spark generation in operation, greatly improve the performance.
Operation control system: integrated station monitoring instrument, signal control module, frequency converter, touch screen, no additional installation, optimize the selection of driving components, parameter setting class accurate to achieve high efficiency, automatic control and protection functions, while realizing online control and remote control, a variety of operating modes, users can adjust the power saving operation mode according to changes in working conditions.

4.Performance table

5, Daily maintenance
 

B-Tohin Oil-free screw blower  
Economical screw blower Intelligent screw blower  
The whole machine is composed of a host, three-phase asynchronous motor, noise reduction device, frame, instrument, valve, etc. All functional components are integrated on a whole base, which can be installed and moved as a whole.
The production and assembly of the equipment are completed in the factory, the on-site installation workload is less, and the interface pipe and external electrical connection can be completed.
 
Temperature and pressure monitoring instrument, signal control module, frequency converter, touch screen, etc., are integrated in the integrated skid-mounted box, without additional installation.  
Optional: (1) Direct coupling drive
(5) Split acoustic enclosure
(6) Variable frequency motor
Variable frequency control cabinet
 
integration  
Component features:
All functional components are integrated into a single base, which can be installed and moved as a whole.
 
Component features:
(4) Screw host: high efficiency profile rotor design, using national standard 5 precision grade same gear and drive gear, innovative bearing arrangement, using fixed radial bearings and axial bearings, increase the service life, piston ring seal + magnetic seal to achieve compression cavity and lubrication cavity oil and gas separation.
(5) permanent magnet motor: magnetic field properties, do not need external energy to maintain its magnetic field, high efficiency and energy saving, in the speed range of 1000-3600r/min, the average efficiency can reach 75%-80%, high voltage stability accuracy, can extend the service life of the battery, no brush, no collector ring, no spark generation in operation, greatly improve the performance.
Operation control system: integrated station monitoring instrument, signal control module, frequency converter, touch screen, no additional installation, optimize the selection of driving components, parameter setting class accurate to achieve high efficiency, automatic control and protection functions, while realizing online control and remote control, a variety of operating modes, users can adjust the power saving operation mode according to changes in working conditions.
 

6.Applications:

7.QUALIFICATION CERTIFICATE:

8.FAQ
1. What’s the information should I provide when inquiry?
A: Air capacity
B: Pressure
C: Application
D: Use environment(Temperature, atmospheric pressure)
E: Do you need motor?
Or other specials you give us will be more appreciated.

2. What is your warranty?
Our warranty is 12 months after received the roots blower. During the warranty period, replace the damaged parts for free of charge. Out warranty period, to provide timely, high-quality technical services and price concessions spare parts to ensure continuous safe and high-quality equipment operation.

3. How long is the service life of roots blower?
In normal use environment
A- Service life of blower is more than 10 years.
B- Service life of Impeller is more than 60, 000 hours.
C- Service life of bearing is more than 50, 000 hours.
D- Service life of gear is more than 60, 000 hours.

4. What is your terms of packing?
A: Generally, we pack our goods in Fumigation Free Plywood Case. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

5. How does your factory control product quality?
We have quality inspection department. Before sending out product, we check each product. If there is quality problem, we will produce new one.

6. What are your terms of payment?
1. TT 30% AS THE ADVANCE PAYMENT AND TT 70% AFTER INSPECTION BEFORE SHIPPING.
2.100% IRREVOCABLE L/C AT STGHT. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 12 Months
Warranty: 12 Months
Type: Sludge Dewatering Machine
Method: Combined Treatment
Usage: Industrial, Agriculture, Hospital
Transport Package: Wooden Package
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China manufacturer DN300 Large Roots Blower Vacuum Pump 6000m3/H Air Cooling Type   vacuum pump electricChina manufacturer DN300 Large Roots Blower Vacuum Pump 6000m3/H Air Cooling Type   vacuum pump electric
editor by Dream 2024-05-03

China supplier Liquid Ring Vacuum Pump for Laboratory Used manufacturer

Product Description

Liquid ring vacuum pump for laboratory used

 

Benchtop water circulating vacuum pump

The series of Multi-purpose Circulating Water Vacuum Pump takes circulating water as working fluid, uses the negative pressure created by fluid jet to eject.

Providing vacuum condition for the processes of evaporation, distillation, crystallization, drying, sublimation, filtration and decompression, degassing and so on, particularly be suitable for labs and small scale test of industries such as universities and colleges, scientific research institutes, chemical industry, pharmacy, biochemistry, foodstuff pesticide, agricultural engineering, biological engineering.

1. Cyclically use water, save the precious water resources.

2. Save more than 35% of electricity than other type of vacuum pump.

3. The fluid muffler purpose made can reduce the gas in water and make the vacuum degree higher and more stable; reduce the friction between gas and fluid, reduce the noise.

4. Double-tap, double-display can be used alone or in parallel.

5. Resist corrosion by acid, alkali and solvents

6. The special machine is made by the famous electric manufacture ODM with fluorine rubber sealing, the inner of which can’t be intruded by corrosive gas.

7. Need to replace the water in the flume regularly to ensure the purity of water quality, the vacuum degree and to avoid dirt stains.

8. Can be used to extract corrosive gas, need to shorten the period of water changing.

9. SHB-3: shell, flume, ejector, tee junction, check valve and gas-extraction nozzle adopt the PP material; pump body and impeller(six flow passages, dual seal) adopt stainless steel plate pressing, the material is in accordance with the SUS standard.

10. SHB-3A: ejector and gas-extraction nozzle adopt stainless steel material(SUS standard), the rest is the same as SHB-3.

11. SHB-3S: Pump body adopts the pp material, which is suitable for acid gas the rest is the same as SHB-3.

12. SHB-3T: lucid flume is convenient for observe water level and water quality, the rest is the same as SHB-3A.

Model SHZ-D
Flow 20L/min
Lift head 8m
Volume 15L
Number of taps 2
Sucking volume 10L/min
Vacuum 0.098Mpa
Power 180W
Voltage 220V
Material anticorrosion
Size 400*280*420mm
Weight 15kg

Vertical water circulating vacuum pump
 

SHZ-95B Type Water Circulating Multi-purpose Vacuum Pump:

1. Be suitable for the research experiment, small scale test and small scale production process which have the processes such as evaporation, distillation, crystallization, drying, sublimation, filtration and decompression, degassing.

2. The operation principle is the same as that of desk-top type pump.

3. Compared with the desk-top type pump, the bleed air flow is more, which applies to the vacuum demands with large bleed air flow.

4. Five taps can be meet the demands of large scale Rotary Evaporator or Reaction Kettle

5. The special machine is made by the famous electric manufacture ODM with fluorine rubber sealing, the inner of which can’t be intruded by corrosive gas.

6. The body of the flume adopts polyvinyl chloride (PVC) material, the casing adopts carbon construction quality steel cold rolling plate and the surface adopts electrostatic spraying.

7. Ejector with copper material, tee junction, back valve and gas-extraction nozzle adopt the PP material.

8. The pump body and impeller adopt stainless steel plate pressing (SUS standard).

9. Be furnished with truckles, which is convenient for moving and is suitable for the flexible configuration in labs and workshops.

10. Need to replace the water in the flume regularly to ensure the purity of water quality, the vacuum degree and to avoid dirt stains.

11. Can be used to extract corrosive gas, need to shorten the period of water changing.

12. SHZ-95B: the casing adopts stainless steel material (SUS standard), the rest is the same as SHB-B95.

 

Model SHZ-95B
Flow 80L/min
Lift head 12m
Exhaustion of single tap 10L/min
Vacuum -0.098Mpa
No. of vacuum tube 5pcs
Material anti-corrosion
Power 370W
Size 450*340*840mm
Weight 35kg

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: 12month
Oil or Not: Water
Structure: Water Circulating
Vacuum Degree: Low Vacuum
Working Conditions: Wet
Product Name: Water Circulating Vacuum Pump
Customization:
Available

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Vacuum Pump

Types of vacuum pumps

A vacuum pump is a device that draws gas molecules from a sealed volume and leaves a partial vacuum in its wake. Its job is to create a relative vacuum within a specific volume or volume. There are many types of vacuum pumps, including centrifugal, screw and diaphragm.

Forward centrifugal pump

Positive displacement centrifugal vacuum pumps are one of the most commonly used pump types in the oil and gas industry. Their efficiency is limited to a range of materials and can handle relatively high solids concentrations. However, using these pumps has some advantages over other types of pumps.
Positive displacement pumps have an enlarged cavity on the suction side and a reduced cavity on the discharge side. This makes them ideal for applications involving high viscosity fluids and high pressures. Their design makes it possible to precisely measure and control the amount of liquid pumped. Positive displacement pumps are also ideal for applications requiring precise metering.
Positive displacement pumps are superior to centrifugal pumps in several ways. They can handle higher viscosity materials than centrifuges. These pumps also operate at lower speeds than centrifugal pumps, which makes them more suitable for certain applications. Positive displacement pumps are also less prone to wear.
Positive displacement vacuum pumps operate by drawing fluid into a chamber and expanding it to a larger volume, then venting it to the atmosphere. This process happens several times per second. When maximum expansion is reached, the intake valve closes, the exhaust valve opens, and fluid is ejected. Positive displacement vacuum pumps are highly efficient and commonly used in many industries.

Self-priming centrifugal pump

Self-priming centrifugal pumps are designed with a water reservoir to help remove air from the pump. This water is then recirculated throughout the pump, allowing the pump to run without air. The water reservoir can be located above or in front of the impeller. The pump can then reserve water for the initial start.
The casing of the pump contains an increasingly larger channel forming a cavity retainer and semi-double volute. When water enters the pump through channel A, it flows back to the impeller through channels B-C. When the pump is started a second time, the water in the pump body will be recirculated back through the impeller. This recycling process happens automatically.
These pumps are available in a variety of models and materials. They feature special stainless steel castings that are corrosion and wear-resistant. They can be used in high-pressure applications and their design eliminates the need for inlet check valves and intermediate valves. They can also be equipped with long intake pipes, which do not require activation.
Self-priming centrifugal pumps are designed to run on their own, but there are some limitations. They cannot operate without a liquid source. A foot valve or external liquid source can help you start the self-priming pump.

Screw Pump

The mechanical and thermal characteristics of a screw vacuum pump are critical to its operation. They feature a small gap between the rotor and stator to minimize backflow and thermal growth. Temperature is a key factor in their performance, so they have an internal cooling system that uses water that circulates through the pump’s stator channels. The pump is equipped with a thermostatically controlled valve to regulate the water flow. Also includes a thermostatic switch for thermal control.
Screw vacuum pumps work by trapping gas in the space between the rotor and the housing. The gas is then moved to the exhaust port, where it is expelled at atmospheric pressure. The tapered discharge end of the screw further reduces the volume of gas trapped in the chamber. These two factors allow the pump to work efficiently and safely.
Screw vacuum pumps are designed for a variety of applications. In some applications, the pump needs to operate at very low pressures, such as when pumping large volumes of air. For this application, the SCREWLINE SP pump is ideal. Their low discharge temperature and direct pumping path ensure industrial process uptime. These pumps also feature non-contact shaft seals to reduce mechanical wear. Additionally, they feature a special cantilever bearing arrangement to eliminate potential sources of bearing failure and lubrication contamination.
Screw vacuum pumps use an air-cooled screw to generate a vacuum. They are compact, and clean, and have a remote monitoring system with built-in intelligence. By using the app, users can monitor pump performance remotely.
Vacuum Pump

Diaphragm Pump

Diaphragm vacuum pumps are one of the most common types of vacuum pumps found in laboratories and manufacturing facilities. The diaphragm is an elastomeric membrane held in place around the outer diameter. While it is not possible to seal a diaphragm vacuum pump, there are ways to alleviate the problems associated with this design.
Diaphragm vacuum pumps are versatile and can be used in a variety of clean vacuum applications. These pumps are commercially available with a built-in valve system, but they can also be modified to include one. Because diaphragm pumps are so versatile, it’s important to choose the right type for the job. Understanding how pumps work will help you match the right pump to the right application.
Diaphragm vacuum pumps offer a wide range of advantages, including an extremely long service life. Most diaphragm pumps can last up to ten thousand hours. However, they may be inefficient for processes that require deep vacuum, in which case alternative technologies may be required. Additionally, due to the physics of diaphragm pumps, the size of these pumps may be limited. Also, they are not suitable for high-speed pumping.
Diaphragm vacuum pumps are a versatile subset of laboratory pumps. They are popular for their oil-free construction and low maintenance operation. They are available in a variety of styles and have many optional features. In addition to low maintenance operation, they are chemically resistant and can be used with a variety of sample types. However, diaphragm pumps tend to have lower displacements than other vacuum pumps.

Atmospheric pressure is a key factor in a vacuum pump system

Atmospheric pressure is the pressure created by the collision of air molecules. The more they collide, the greater the pressure. This applies to pure gases and mixtures. When you measure atmospheric pressure, the pressure gauge reads about 14.7 psia. The higher the pressure, the greater the force on the gas molecules.
The gas entering the vacuum pump system is below atmospheric pressure and may contain entrained liquids. The mechanism of this process can be explained by molecular kinetic energy theory. The theory assumes that gas molecules in the atmosphere have high velocities. The resulting gas molecules will then start moving in random directions, colliding with each other and creating pressure on the walls of the vacuum vessel.
Atmospheric pressure is a critical factor in a vacuum pump system. A vacuum pump system is useless without proper atmospheric pressure measurement. The pressure in the atmosphere is the total pressure of all gases, including nitrogen and oxygen. Using total pressure instead of partial pressure can cause problems. The thermal conductivity of various gases varies widely, so working at full pressure can be dangerous.
When choosing a vacuum pump, consider its operating range. Some pumps operate at low atmospheric pressure, while others are designed to operate at high or ultra-high pressure. Different types of pumps employ different technologies that enhance their unique advantages.
Vacuum Pump

The screw pump is less efficient in pumping gases with smaller molecular weight

Vacuuming requires a high-quality pump. This type of pump must be able to pump gas of high purity and very low pressure. Screw pumps can be used in laboratory applications and are more efficient when pumping small molecular weight gases. Chemical resistance is critical to pump life. Chemical resistant materials are also available. Chemically resistant wetted materials minimize wear.
Gear pumps are more efficient than screw pumps, but are less efficient when pumping lower molecular weight gases. Gear pumps also require a larger motor to achieve the same pumping capacity. Compared to gear pumps, progressive cavity pumps also have lower noise levels and longer service life. In addition, gear pumps have a large footprint and are not suitable for tight spaces.
Progressive cavity pumps have two or three screws and a housing and side cover. They are also equipped with gears and bearings. Their mechanical design allows them to operate in high pressure environments with extremely low noise. The progressive cavity pump is a versatile pump that can be used in a variety of applications.
Dry screw compressors have different aspect ratios and can operate at high and low pressures. The maximum allowable differential pressure for screw compressors ranges from 0.4 MPa for 3/5 rotors to 1.5 MPa for 4/6 rotors. These numbers need to be determined on a case-by-case basis.

China supplier Liquid Ring Vacuum Pump for Laboratory Used   manufacturer China supplier Liquid Ring Vacuum Pump for Laboratory Used   manufacturer
editor by Dream 2024-04-26

China manufacturer Cast Iron Materials Model No 2BV Blue Color Water Ring CHINAMFG Stainless Steel Pump Vacuum Pump for Household vacuum pump ac

Product Description

Detailed Photos

Product Description

2BV water ring vacuum pump is suitable for the extraction of gas and water vapor, the suction pressure can reach 33mbar(97% vacuum). When transformer oil is used as the working fluid (called oil-ring vacuum pump), the suction pressure can reach 6.7mbar(99.3% vacuum), which can replace reciprocating vacuum pump. When the liquid ring vacuum pump works for a long time under suction pressure close to vacuum, the cavitation protection tube should be connected to protect the pump and eliminate the cavitation erosion sound. When used as a compressor, its pressure is up to 0.26MPa.

2BV2-EX and 2BV6 water ring vacuum pumps/compressors are mainly used for removing inflammable and explosive environments, and their performance parameters are the same as those of 2BV2 and 2BV5 series.

2BV series stainless steel vacuum pump can be used in high corrosion resistance and cleanliness requirements of the occasion. 2BV series stainless steel vacuum pump flow parts: pump body, pump cover, disc, impeller material can be selected 304, 316, 316L stainless steel. (Please specify when ordering)

Product Parameters

Product model Maximum air volume Limit Vacuum Degree Motor power Explosion-proof grade of motor Motor Protection Level Pump speed Working fluid flow rate noise Weight
m3/min m3/h mbar(MPa) kW r.p.m L/min dB(A) kg
2BV2 060 0.45 27 33mbar 0.81 No explosion proof IP54 2840 2 62 31
2BV2 061 0.87 52 (-0.098MPa) 1.45 2840 2 65 35
2BV2 070 1.33 80   2.35 2860 2.5 66 56
2BV2 071 1.83 110   3.85 2880 4.2 72 65
2BV2 060-Ex 0.45 27   1.1 IP55 2840 2 62 39
2BV2 061-Ex 0.86 52   1.5 2840 2 65 45
2BV2 070-Ex 1.33 80   3 2860 2.5 66 66
2BV2 071-Ex 1.83 110   4 2880 4.2 72 77
2BV5 110 2.75 165   4 No explosion proof IP54 1440 6.7 63 103
2BV5 111 3.83 230   5.5 1440 8.3 68 117
2BV5 121 4.67 280   7.5 1440 10 69 149
2BV5 131 6.67 400   11 1460 15 73 205
2BV5 161 8.33 500   15 970 20 74 331
2BV6 110-EX 2.75 165   4 dIIBT4 IP55 1440 6.7 63 153
2BV6 111-EX 3.83 230   5.5 1440 8.3 68 208
2BV6 121-EX 4.66 280   7.5 1440 10 69 240
2BV6 131-EX 6.66 400   11 1460 15 73 320
2BV6 161-EX 8.33 500   15 970 20 74 446

Company Profile

ZheJiang CHINAMFG Pumps is a manufacturer with many years of experience in mining, power generation, dredging, hydraulic, irrigation, slurry transportation, construction, seawater, oil and gas transportation, solar energy system and other industries. 

We can provide you with high efficiency and energy saving of multistage pump, boiler feed pump, slurry pump, oil pump, self-priming pump, chemical pump, mining pumps, submersible pumps, sewage pumps, sea water pumps, solar pumps, fire pumps, split case pumps, irrigation pumps and other products.

Our Products sales well to Europe, America, Southeast Asia, Oceania, Middle East and Africa more than 90 countries.

Our products are widely used in mining, mineral processing, metallurgy, iron and steel, boiler water supply, oil field, chemical industry, paper making, water conservancy facilities, sewage treatment, drainage and water supply.

We have strong technical force, advanced production testing equipment, scientific management methods, stable and reliable quality products, perfect after-sales service.

We are committed to providing the highest level of customer service, competitive prices, fast delivery and comprehensive, sophisticated products. Your satisfaction is our ultimate goal!
 

Working House

Certificate

Our Services
1. Processing with supplied drawing
2. Processing with supplied samples
3. Produce all kinds of anti CHINAMFG spare parts except for pump
4. Product warranty:lifetime, no matter how long to use,if there is air hole in the flow parts,please return it,will give you a new 1 to replace.

Application

Packaging & Shipping

FAQ

1. Q: Whats the MOQ ?
A: 1 set for regular product ,the special 1 we need to discuss.
 
2. Q : What’re your payments ? 
A: For small order valve < 4000USD, our customer chose 100% T/T.
For order valve >4000USD, we can accept 30 % T/T in advance , 70 % should be paid before shipment.
 
3 . Q : How long is the deliver time ?
A : For the order in stock ,we will deliver goods at once against payment.
For the orders out of stock , the products time is 7 days for bare pump, 25 days for electric pump set or diesel engine pump set , the deliver time is base on the shipping date and your order by sea.
 
4. Q: What about the package ?
A : Standard export plywood case .
 
5.Q : How is the pump delivered to us ?
A : For urgently order, we can ship by air, for large order ,it will be delivered by sea ,vehicle or multi-modal transport.

 
6. Q : How long is the warranty ?
A: According to the inter nation standards , pump in standard operation is 1 year ,3 months for spare parts.
 
Any further questions, lets talk together.

 

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After-sales Service: 24 Hours Online Service
Warranty: 12-24 Months
Max.Head: >150m
Max.Capacity: >400 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Customization:
Available

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vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\vacuum pump

Considerations for Selecting a Vacuum Pump for Cleanroom Applications

When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:

Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:

1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.

2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.

3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.

4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.

5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.

6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.

7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.

In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.

vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China manufacturer Cast Iron Materials Model No 2BV Blue Color Water Ring CHINAMFG Stainless Steel Pump Vacuum Pump for Household   vacuum pump acChina manufacturer Cast Iron Materials Model No 2BV Blue Color Water Ring CHINAMFG Stainless Steel Pump Vacuum Pump for Household   vacuum pump ac
editor by Dream 2024-04-26