Tag Archives: with screw

China high quality High Pressure Vacuum Pump Run Vacuum Pump CNC Screw Vacuum Pump with high quality

Product Description

                                       EXTERIOR DESIGN                                                                INTERIOR DESIGN

ZheJiang CZPT Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CZPT is a comprehensive screw air compressor

manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,

a comprehensive first-class exhibition hall and a testing laboratory.

CZPT has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production

concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology

of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD

two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric

portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CZPT adheres to the business philosophy of

cooperation and mutual benefit to provide a one-stop service for every customer!

CZPT air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South

Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CZPT products have won a good reputation from users for their excellent

quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with

excellent products and meticulous after-sales service!

CZPT warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 1 Year, 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

Vacuum Pump

Basic knowledge of vacuum pump

A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.

How it works

A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of ​​low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.

Vacuum Pump Materials

There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes.

Typical application

Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures.
Vacuum Pump

Vacuum Pump Cost

Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.

China high quality High Pressure Vacuum Pump Run Vacuum Pump CNC Screw Vacuum Pump   with high quality China high quality High Pressure Vacuum Pump Run Vacuum Pump CNC Screw Vacuum Pump   with high quality
editor by Dream 2024-05-17

China Best Sales Screw Vacuum Pump for Industrial Equipment with Good quality

Product Description

                                       EXTERIOR DESIGN                                                                INTERIOR DESIGN

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor

manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,

a comprehensive first-class exhibition hall and a testing laboratory.

CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production

concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology

of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD

two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric

portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CHINAMFG adheres to the business philosophy of

cooperation and mutual benefit to provide a one-stop service for every customer!

CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South

Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CHINAMFG products have won a good reputation from users for their excellent

quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with

excellent products and meticulous after-sales service!

CHINAMFG warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 1 Year, 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

screw vane pump

Are there environmentally friendly options for screw vacuum pumps?

Yes, there are environmentally friendly options available for screw vacuum pumps. Here’s a detailed explanation of the eco-friendly features and considerations associated with screw vacuum pumps:

1. Oil-Free Operation:

One of the key environmentally friendly features of screw vacuum pumps is their ability to operate without the use of oil. Traditional vacuum pumps, such as rotary vane pumps or liquid ring pumps, often require oil for lubrication and sealing. However, oil-free screw vacuum pumps eliminate the need for oil, resulting in cleaner and more environmentally friendly operation. Oil-free pumps can be particularly beneficial in applications where the pumped gases come into direct contact with the process or need to remain free from oil contamination.

2. Reduced Emissions:

Screw vacuum pumps contribute to reduced emissions compared to certain other types of pumps. By eliminating oil from the operation, there is no risk of oil carryover or vapor emissions that could adversely affect the environment. This is especially important in applications where the pumped gases contain volatile compounds, as oil-free screw vacuum pumps help prevent the release of harmful substances into the atmosphere. Additionally, screw vacuum pumps with built-in gas and vapor ballast options can further reduce emissions by facilitating the extraction of condensable vapors and preventing their release into the environment.

3. Energy Efficiency:

Energy efficiency is a crucial factor in environmentally friendly operation. Screw vacuum pumps are known for their high efficiency, which translates into reduced energy consumption. By minimizing power requirements, energy-efficient screw vacuum pumps help conserve energy and lower greenhouse gas emissions. Choosing pumps with advanced control systems, variable speed drives, or frequency converters can further enhance energy efficiency by allowing precise control and optimization of pump performance based on demand.

4. Noise Reduction:

Screw vacuum pumps often have quieter operation compared to certain other types of pumps. The design of screw pumps, with balanced rotors and reduced internal clearances, helps minimize noise and vibration. Reduced noise levels not only contribute to a more comfortable and quieter working environment but also have positive environmental implications by minimizing noise pollution in surrounding areas.

5. Long Service Life and Durability:

Screw vacuum pumps are typically built with durable materials and have a robust design, resulting in a long service life. Prolonged equipment lifespan reduces the need for frequent replacements, minimizing waste generation and the environmental impact of manufacturing new pumps. Additionally, the durability of screw vacuum pumps translates into fewer maintenance requirements and less material consumption over time.

6. Waste Management:

When it comes to waste management, screw vacuum pumps offer advantages such as reduced oil disposal requirements. Unlike oil-sealed pumps that require regular oil changes and proper disposal of used oil, oil-free screw vacuum pumps eliminate this waste stream. This simplifies waste management processes and reduces the potential environmental hazards associated with oil handling and disposal.

7. Compliance with Environmental Regulations:

Many screw vacuum pump manufacturers prioritize environmental responsibility and design their products to comply with relevant environmental regulations and standards. These may include requirements for energy efficiency, emissions control, noise levels, and material restrictions. By choosing pumps from reputable manufacturers that prioritize environmental considerations, users can ensure the equipment meets or exceeds the necessary environmental compliance requirements.

In summary, environmentally friendly options for screw vacuum pumps include oil-free operation, reduced emissions, energy efficiency, noise reduction, long service life and durability, waste management advantages, and compliance with environmental regulations. By opting for these eco-friendly features, industries can minimize their environmental footprint and contribute to sustainable practices.

screw vane pump

Can screw vacuum pumps be used in pharmaceutical and chemical industries?

Yes, screw vacuum pumps can be used in both the pharmaceutical and chemical industries. Here’s a detailed explanation of their applications and benefits in these industries:

Pharmaceutical Industry:

In the pharmaceutical industry, screw vacuum pumps play a crucial role in various processes, including:

1. Drying and Dehydration: Screw vacuum pumps are used for drying pharmaceutical products, such as tablets, powders, and granules. They create a vacuum environment that facilitates the removal of moisture, ensuring product stability and extending shelf life.

2. Distillation and Evaporation: Screw vacuum pumps are employed in distillation and evaporation processes to remove solvents, concentrate solutions, or separate components. They enable precise control over temperature and pressure conditions, ensuring efficient and high-quality separation of pharmaceutical compounds.

3. Filtration and Sterilization: Screw vacuum pumps are utilized in filtration systems to create suction for the filtration of pharmaceutical liquids and solutions. They are also employed in sterilization processes, such as autoclaves, where they help create the necessary vacuum conditions for steam sterilization.

4. Freeze Drying: Screw vacuum pumps are commonly used in freeze drying, also known as lyophilization, which is a widely used method for preserving sensitive pharmaceutical products. They facilitate the removal of water from frozen products under vacuum, preserving their structure, stability, and efficacy.

Chemical Industry:

In the chemical industry, screw vacuum pumps find applications in various processes, including:

1. Vacuum Distillation: Screw vacuum pumps are employed in vacuum distillation processes to separate and purify chemical compounds based on their boiling points. They create a vacuum environment that lowers the boiling points of the substances, enabling more efficient separation and reducing the energy required for the process.

2. Solvent Recovery: Screw vacuum pumps are used for solvent recovery in chemical production. They help remove solvents from mixtures, allowing for their reuse and reducing waste and environmental impact.

3. Vacuum Filtration: Screw vacuum pumps are utilized in vacuum filtration systems to facilitate the separation of solids from liquids or gases. They create suction that aids in the filtration process, improving efficiency and throughput.

4. Reactor Applications: Screw vacuum pumps are employed in various reactor applications, including creating vacuum conditions for chemical reactions that require low pressure or removing byproducts or unreacted gases from the reaction vessel.

Benefits:

There are several benefits of using screw vacuum pumps in the pharmaceutical and chemical industries:

1. Efficiency: Screw vacuum pumps offer high pumping speeds, allowing for rapid evacuation and faster processing times in pharmaceutical and chemical processes.

2. Control: Screw vacuum pumps can be easily integrated into automated systems, allowing for precise control and adjustment of vacuum levels, temperature, and other process parameters.

3. Versatility: Screw vacuum pumps can handle a wide range of chemical compounds and pharmaceutical products, making them suitable for diverse applications in these industries.

4. Reliability: Screw vacuum pumps are known for their robust construction and reliable performance, ensuring continuous operation and minimizing downtime.

5. Oil-Free Operation: Many screw vacuum pumps are designed for oil-free operation, which is essential in pharmaceutical and chemical applications where contamination from lubricating oil must be avoided.

6. Compliance: Screw vacuum pumps can meet the stringent requirements and standards of the pharmaceutical and chemical industries, including Good Manufacturing Practice (GMP) guidelines and safety regulations.

In summary, screw vacuum pumps are well-suited for applications in the pharmaceutical and chemical industries. Their efficiency, control capabilities, versatility, reliability, oil-free operation, and compliance with industry standards make them valuable assets in various processes, ranging from drying and distillation to filtration and sterilization.

screw vane pump

What are the different types of screw vacuum pumps available in the market?

There are several different types of screw vacuum pumps available in the market, each with its own design and operating characteristics. Here are some of the commonly used types of screw vacuum pumps:

1. Single-Stage Screw Vacuum Pumps:

Single-stage screw vacuum pumps consist of a single pair of intermeshing screws (rotors) that rotate to create vacuum. These pumps are commonly used for low to medium vacuum applications and can achieve a wide range of vacuum levels. Single-stage screw vacuum pumps are known for their compact design, high pumping speed, and efficient operation.

2. Multi-Stage Screw Vacuum Pumps:

Multi-stage screw vacuum pumps consist of multiple stages, each with its own pair of intermeshing screws. The gas or vapor is sequentially compressed and evacuated through multiple stages, allowing for higher vacuum levels to be achieved. Multi-stage screw vacuum pumps are suitable for applications requiring deeper vacuum levels, such as in chemical processing, power generation, and semiconductor manufacturing.

3. Dry Screw Vacuum Pumps:

Dry screw vacuum pumps operate without the use of any lubricating fluid in the pumping chamber. These pumps rely on tight clearances between the rotors and housing to create a seal and achieve vacuum. Dry screw vacuum pumps are preferred in applications where oil contamination or the presence of lubricating fluids is undesirable, such as in the electronics, pharmaceutical, and food processing industries.

4. Liquid Ring Screw Vacuum Pumps:

Liquid ring screw vacuum pumps combine the principles of liquid ring vacuum pumps and screw vacuum pumps. These pumps use a liquid ring as the sealing and compression medium, while the screws provide the positive displacement action. Liquid ring screw vacuum pumps are known for their capability to handle wet processes and carryover of liquid or condensable vapors. They are commonly used in applications where both liquid and gas handling is required, such as in chemical processing, wastewater treatment, and oil refining.

5. Variable Pitch Screw Vacuum Pumps:

Variable pitch screw vacuum pumps feature rotors with varying helical pitches along their length. This design allows for better optimization of the compression process and improved efficiency. Variable pitch screw vacuum pumps are often used in applications that require a wide operating range and high efficiency, such as in semiconductor manufacturing, research laboratories, and vacuum coating processes.

6. Oil-Injected Screw Vacuum Pumps:

Oil-injected screw vacuum pumps utilize injected oil as a sealing and lubricating medium. The oil creates a seal between the rotors and housing and provides lubrication to minimize friction. These pumps are commonly used in industrial applications where a higher level of vacuum is required, such as in power plants, chemical processes, and central vacuum systems.

7. Oil-Free Screw Vacuum Pumps:

Oil-free screw vacuum pumps are designed to operate without the use of any lubricating oil or fluid. These pumps employ alternative methods, such as dry running or the use of non-contacting technologies, to achieve the necessary sealing and lubrication. Oil-free screw vacuum pumps are favored in applications where oil contamination is a concern, such as in electronics manufacturing, pharmaceutical production, and food processing.

These are just a few examples of the different types of screw vacuum pumps available in the market. The choice of the most suitable type depends on specific application requirements, desired vacuum levels, process conditions, and industry standards.

China Best Sales Screw Vacuum Pump for Industrial Equipment   with Good quality China Best Sales Screw Vacuum Pump for Industrial Equipment   with Good quality
editor by Dream 2024-05-15

China supplier Dry Screw Roots Type Vacuum Pump for Fumes with Sugar wholesaler

Product Description

DS Series Dry Screw Vacuum Pump 

Features

1.Exhaust Path Is Short, Reduce The Deposition Of Reactants.
Comparing with other types of dry vacuum pump,DENAIR screw vacuum pump has the shortest gas path in the vacuum pump and that could reduce the contamination of process gas. Screw rotors can play as a powder transmission mechanism,we runs well even there has lots of contamination inside the pump.

2.The Optimal Linear Sealing, The Pump Performance.
Patented rotor profile can provide rotor excellent sealing effects thus a larger clearance is allowable in between.Pump rotor wesring and rotor jam by the process contamination can be reduced by larger allowable clearcance.

3.Simple Structure, Low Fault Rate And Easy Maintenance
Screw type vacuum is composed by a pair of screw rotor and isolation plates are required in different between rotors and isolation plates can also be avoided.Overhaul CHINAMFG dry pump is much easier than other type of dry pump,so the erpair time is shorter and the cost is saver.

4.Microcomputer Operation, Remote Monitoring, Considerate Protection
Microprocessor controller provides lots of pump parameters for running status monitoring.Pump can be easily operated and monitored by the operation panel.Remote control software can help the customer monitor the pump running status remotely.

DS Vacuum Pump Speed Curve

Advantages

1.Special cooling liquid cooling, to avoid the cooling water may cause corrosion to the hull. 

2.Mobile operation interface, convenient operation; Display and the actual work of vacuum pump and can be selected to both languages, according to the real close to the customer.

3.Catch the power connector, safe and convenient.

4.The nitrogen gas heater, make the vacuum pump is more suitable for CVD, PECVD and other semiconductor technique process.
5.The control signals and communication signal interface, remote monitoring was carried out on the vacuum. 

Application

1.The health care industry.

2.Lighting industry.

3.A variety of analytical instruments.

4.Electronics, semiconductor industry. 

5.The power industry.

6.Refrigeration industry.

Technical Prameters

Type Unit DS180 DS250 DS360 DS540 DS720
50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz
Pumping speed m3/hr 180 216 250 3, China
And our factory is located in No.386,YangzhuangBang Street,Pingxing Rd.,Xindai Town,HangZhou,ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome.
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: Vacuum
Work Function: Pre-Suction Pump
Working Conditions: Dry
Customization:
Available

|

screw vane pump

What is the typical lifespan of a screw vacuum pump?

The typical lifespan of a screw vacuum pump can vary depending on various factors, including the quality of the pump, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation of the factors that can influence the lifespan of a screw vacuum pump:

1. Quality and Design:

The quality and design of the screw vacuum pump play a significant role in its lifespan. High-quality pumps manufactured by reputable companies tend to have longer lifespans compared to lower-quality or poorly designed pumps. Pumps with robust construction, durable materials, and reliable components are more likely to withstand the rigors of operation and have an extended service life.

2. Maintenance Practices:

Proper maintenance is crucial for maximizing the lifespan of a screw vacuum pump. Regular maintenance activities, such as lubrication, inspection, and cleaning, help ensure the pump operates optimally and minimizes wear and tear. Following the manufacturer’s recommended maintenance schedule, using the correct lubricants, and addressing any issues promptly can significantly extend the pump’s lifespan.

3. Operating Conditions:

The operating conditions in which the screw vacuum pump is used can impact its lifespan. Factors such as temperature, pressure, humidity, and the presence of corrosive or abrasive substances can affect the pump’s performance and longevity. Pumps designed for specific operating conditions or equipped with protective measures, such as coatings or corrosion-resistant materials, may have an extended lifespan in challenging environments.

4. Usage Patterns:

The usage patterns of the screw vacuum pump also influence its lifespan. Factors such as duty cycle, operating hours, and load variations can impact the wear and tear on the pump’s components. Pumps subjected to continuous or heavy-duty usage may experience more significant wear and have a shorter lifespan compared to pumps used intermittently or under lighter loads.

5. Maintenance and Repair History:

The maintenance and repair history of the screw vacuum pump can provide insights into its lifespan. Pumps that have been well-maintained, with regular servicing, timely repairs, and component replacements as needed, are more likely to have longer lifespans. Conversely, pumps that have a history of neglected maintenance or frequent breakdowns may have reduced lifespans.

6. Technological Advancements:

The ongoing advancements in screw vacuum pump technology can also impact the lifespan of pumps. Newer generations of pumps may incorporate improved designs, materials, and components that enhance reliability and durability. Pumps featuring advanced monitoring and diagnostic capabilities can help detect and address potential issues before they escalate, thus prolonging the pump’s lifespan.

It is important to note that the typical lifespan of a screw vacuum pump can range from several years to several decades, depending on the aforementioned factors. While some pumps may require replacement after a decade or so of service, well-maintained pumps operating in favorable conditions can exceed 20 years of reliable operation.

Ultimately, to determine the specific lifespan of a screw vacuum pump, it is advisable to consult the manufacturer’s guidelines, consider the operating conditions, and implement a proactive maintenance program to ensure optimal performance and longevity.

screw vane pump

Are there noise and vibration considerations when using screw vacuum pumps?

Yes, there are noise and vibration considerations when using screw vacuum pumps. Here’s a detailed explanation of the noise and vibration factors associated with screw vacuum pumps:

1. Noise Generation:

Screw vacuum pumps can generate noise during their operation. The noise level depends on various factors, including the pump’s design, speed, motor type, and the specific application. While screw vacuum pumps are generally quieter compared to some other types of vacuum pumps, noise levels can still vary. It’s important to consider the noise emissions of the pump, especially in environments where noise control and worker comfort are important factors.

2. Vibration:

Screw vacuum pumps can also produce vibrations during their operation. Vibrations may result from mechanical forces, imbalances, misalignment, or resonance within the pump or its associated components. Excessive vibration can lead to reduced pump performance, accelerated wear of parts, and potential damage to the pump or connected equipment. It’s essential to minimize and control vibrations to ensure smooth and reliable operation.

3. Impact on Performance:

Excessive noise and vibration can negatively impact the performance of screw vacuum pumps. High noise levels can indicate inefficiencies, mechanical issues, or the need for maintenance. Vibrations can cause misalignment, decreased sealing effectiveness, and increased wear on components, affecting the pump’s overall efficiency and vacuum generation capability. Monitoring and addressing noise and vibration concerns are crucial to maintaining optimal pump performance.

4. Noise Control Measures:

To mitigate noise generated by screw vacuum pumps, several noise control measures can be implemented. These include using sound enclosures or barriers around the pump to reduce noise propagation, installing vibration isolation mounts or pads to minimize vibration transmission to surrounding structures, and employing acoustic insulation materials to absorb and dampen noise. Additionally, selecting pumps with lower noise ratings or opting for models specifically designed for reduced noise emissions can help minimize noise concerns.

5. Vibration Control and Maintenance:

To address vibration issues, it is important to ensure proper installation and alignment of the screw vacuum pump. This includes using appropriate mounting techniques and ensuring proper anchoring to reduce vibrations. Regular maintenance, such as inspections, lubrication, and replacement of worn-out components, can help prevent excessive vibrations and maintain smooth pump operation. Additionally, balancing rotating parts and addressing any misalignment or resonance issues can help minimize vibrations and extend the pump’s service life.

6. Occupational Health and Safety:

Noise and vibration considerations are essential from an occupational health and safety perspective. Prolonged exposure to high noise levels can have detrimental effects on worker health, including hearing damage and increased stress levels. Vibrations can also contribute to operator discomfort and fatigue. It is important to comply with relevant workplace noise regulations, provide appropriate personal protective equipment, and implement measures to minimize noise and vibration exposure for personnel working with or around screw vacuum pumps.

In summary, noise and vibration considerations are important when using screw vacuum pumps. By implementing noise control measures, addressing vibration issues, ensuring proper maintenance, and prioritizing occupational health and safety, the noise and vibration levels associated with screw vacuum pumps can be effectively managed. This helps maintain pump performance, prolong equipment life, and provide a safe and comfortable working environment.

screw vane pump

What are the different types of screw vacuum pumps available in the market?

There are several different types of screw vacuum pumps available in the market, each with its own design and operating characteristics. Here are some of the commonly used types of screw vacuum pumps:

1. Single-Stage Screw Vacuum Pumps:

Single-stage screw vacuum pumps consist of a single pair of intermeshing screws (rotors) that rotate to create vacuum. These pumps are commonly used for low to medium vacuum applications and can achieve a wide range of vacuum levels. Single-stage screw vacuum pumps are known for their compact design, high pumping speed, and efficient operation.

2. Multi-Stage Screw Vacuum Pumps:

Multi-stage screw vacuum pumps consist of multiple stages, each with its own pair of intermeshing screws. The gas or vapor is sequentially compressed and evacuated through multiple stages, allowing for higher vacuum levels to be achieved. Multi-stage screw vacuum pumps are suitable for applications requiring deeper vacuum levels, such as in chemical processing, power generation, and semiconductor manufacturing.

3. Dry Screw Vacuum Pumps:

Dry screw vacuum pumps operate without the use of any lubricating fluid in the pumping chamber. These pumps rely on tight clearances between the rotors and housing to create a seal and achieve vacuum. Dry screw vacuum pumps are preferred in applications where oil contamination or the presence of lubricating fluids is undesirable, such as in the electronics, pharmaceutical, and food processing industries.

4. Liquid Ring Screw Vacuum Pumps:

Liquid ring screw vacuum pumps combine the principles of liquid ring vacuum pumps and screw vacuum pumps. These pumps use a liquid ring as the sealing and compression medium, while the screws provide the positive displacement action. Liquid ring screw vacuum pumps are known for their capability to handle wet processes and carryover of liquid or condensable vapors. They are commonly used in applications where both liquid and gas handling is required, such as in chemical processing, wastewater treatment, and oil refining.

5. Variable Pitch Screw Vacuum Pumps:

Variable pitch screw vacuum pumps feature rotors with varying helical pitches along their length. This design allows for better optimization of the compression process and improved efficiency. Variable pitch screw vacuum pumps are often used in applications that require a wide operating range and high efficiency, such as in semiconductor manufacturing, research laboratories, and vacuum coating processes.

6. Oil-Injected Screw Vacuum Pumps:

Oil-injected screw vacuum pumps utilize injected oil as a sealing and lubricating medium. The oil creates a seal between the rotors and housing and provides lubrication to minimize friction. These pumps are commonly used in industrial applications where a higher level of vacuum is required, such as in power plants, chemical processes, and central vacuum systems.

7. Oil-Free Screw Vacuum Pumps:

Oil-free screw vacuum pumps are designed to operate without the use of any lubricating oil or fluid. These pumps employ alternative methods, such as dry running or the use of non-contacting technologies, to achieve the necessary sealing and lubrication. Oil-free screw vacuum pumps are favored in applications where oil contamination is a concern, such as in electronics manufacturing, pharmaceutical production, and food processing.

These are just a few examples of the different types of screw vacuum pumps available in the market. The choice of the most suitable type depends on specific application requirements, desired vacuum levels, process conditions, and industry standards.

China supplier Dry Screw Roots Type Vacuum Pump for Fumes with Sugar   wholesaler China supplier Dry Screw Roots Type Vacuum Pump for Fumes with Sugar   wholesaler
editor by Dream 2024-05-10

China Professional Lgv Series Water Cooled Dry Screw Vacuum Pump for Oiling Machines with high quality

Product Description

 

Product Description

Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.Dry Oil-Free Air Cooling Screw Vacuum Pump ,This is an advanced and widely used vacuum pump at present, It is 1 of the best-selling products of our company.
 It adopts explosion-proof motor with high configuration, It has the characteristics of low noise, no oil and pollution, clean and high vacuum, simple and convenient use, operation and maintenance, Widely used in many industries, For example, oil and gas recovery, vacuum coating, biomedicine, food processing, single crystal furnace, vacuum forming, vacuum melting, electronic photovoltaic, semiconductor synthesis and many other industries are used.
The dry oil-free screw vacuum pump produced by our company is divided into air cooling and water cooling according to the extraction rate, and there are many models for you to choose.

Our Advantages

There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.

There is no compression in the gas, suitable for extraction of coagulable gas.

Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.

Screw material is high strength special material, material density, wear resistance, stable performance.

No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.

No oil consumption, no water.

Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.

It can be composed of oil-free unit with Roots pump and molecular pump.

 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

 Air cooling   Dry screw vacuum pump

Type
(Air cooled series)
 Basic parameters 
Pumping speed
(m3/h)
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
(mm)
outlet caliber (mm) Pump head weight
(kg)
noise dB(A) Overall dimension
(length*width*height)
(mm)
LG-10 10 ≤5 0.75 2730 KF16 KF16 30 ≤ 72 655x260x285
LG-20 20 ≤5 1.1 2840 KF25 KF25 55 ≤72 720x305x370
LG-50 50 ≤10 2.2 2850 KF40 KF40 90 ≤75 920x350x420
LG-70 70 ≤30 3 2850 KF40 KF40 110 ≤75 910x390x460
LG-90 90 ≤30 4 2870 KF50 KF50 125 ≤80 1000x410x495

 

Water cooling Dry screw vacuum pump

 

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 Air cooling   Dry screw vacuum pumpWater cooling Dry screw vacuum pump

Detailed Photos

Vacuum pumps are used in oiling machines

Vacuum pumps are used in chemical plants

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

 New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

High precision machining equipment

The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

Product quality wins consumer cooperationIn shipment ISO 9001

 

Welcome to send your needs, we will provide you with the best service,

provide the greatest help!!! 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Lifetime Paid Service
Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Customization:
Available

|

screw vane pump

Are there energy-efficient options for screw vacuum pumps?

Yes, there are energy-efficient options available for screw vacuum pumps. Here’s a detailed explanation of energy-efficient features and technologies that can be found in screw vacuum pumps:

1. Variable Frequency Drives (VFD):

Screw vacuum pumps equipped with Variable Frequency Drives (VFD) offer energy efficiency by allowing precise control of the pump’s rotational speed. VFDs adjust the motor speed according to the required vacuum level, resulting in reduced energy consumption compared to fixed-speed pumps. By matching the pump’s speed to the process demands, VFDs help optimize energy usage and minimize unnecessary energy losses.

2. High-Efficiency Motors:

Energy-efficient screw vacuum pumps often incorporate high-efficiency motors. These motors are designed to minimize energy losses and improve overall efficiency. High-efficiency motors typically comply with international efficiency standards, such as the International Electrotechnical Commission (IEC) standards or the National Electrical Manufacturers Association (NEMA) standards, and are classified with high efficiency ratings, such as IE3 or NEMA Premium.

3. Advanced Control Systems:

Modern screw vacuum pumps may feature advanced control systems that optimize energy consumption. These systems utilize intelligent algorithms to monitor and adjust the pump’s operation based on real-time process conditions. By continuously assessing the demand for vacuum and adapting the pump’s performance accordingly, advanced control systems help reduce energy waste and improve overall energy efficiency.

4. Energy Recovery Systems:

Some screw vacuum pumps are equipped with energy recovery systems that capture and utilize energy that would otherwise be wasted. These systems can include heat exchangers or energy regeneration units that repurpose excess heat from the pump’s operation. By utilizing this recovered energy for other processes, such as preheating or heating applications, energy recovery systems contribute to increased overall system efficiency.

5. Optimized Pump Design:

Manufacturers continuously work on optimizing the design of screw vacuum pumps to improve energy efficiency. This can involve reducing internal friction, optimizing rotor profiles, and minimizing leakage paths. These design enhancements aim to maximize the pump’s performance while minimizing energy losses, resulting in improved overall energy efficiency.

6. Energy Monitoring and Analysis:

Energy-efficient screw vacuum pumps often come with built-in energy monitoring and analysis features. These systems allow operators to monitor the energy consumption of the pump in real-time and analyze energy usage patterns. By identifying energy-intensive periods or inefficiencies, operators can make informed decisions to optimize the pump’s operation and further improve energy efficiency.

7. Energy Efficiency Certifications:

Energy-efficient screw vacuum pumps may carry energy efficiency certifications or labels, such as the ENERGY STAR® certification or the European Union’s Energy Efficiency Directive compliance. These certifications provide reassurance that the pump has undergone testing and meets specific energy efficiency criteria, providing confidence in its energy-saving capabilities.

In summary, energy-efficient options for screw vacuum pumps exist and incorporate features such as Variable Frequency Drives (VFD), high-efficiency motors, advanced control systems, energy recovery systems, optimized pump design, energy monitoring and analysis capabilities, and energy efficiency certifications. By utilizing these energy-efficient options, industries can reduce energy consumption, lower operating costs, and minimize their environmental impact.

screw vane pump

What safety features should be considered when operating screw vacuum pumps?

When operating screw vacuum pumps, it is important to consider several safety features to ensure the protection of personnel, equipment, and the surrounding environment. Here’s a detailed explanation of the safety features that should be considered:

1. Overpressure Protection:

Screw vacuum pumps should be equipped with overpressure protection mechanisms to prevent the system from exceeding safe pressure limits. This can include pressure relief valves or rupture discs that automatically release excess pressure to avoid equipment damage or catastrophic failures. It is essential to set the pressure relief devices at appropriate levels and regularly inspect and maintain them to ensure their proper functioning.

2. Emergency Stop Button:

An emergency stop button should be easily accessible near the screw vacuum pump or within the control panel. This allows operators to quickly shut down the pump in case of emergencies, such as equipment malfunction, safety hazards, or personnel injury. The emergency stop button should be clearly labeled, well-maintained, and tested regularly to ensure its effectiveness.

3. Motor and Drive Protections:

The motor and drive system of the screw vacuum pump should be equipped with safety features to prevent overheating, overloading, and electrical faults. This can include thermal overload protection, motor temperature sensors, current monitoring devices, and short-circuit protection mechanisms. These safety features help safeguard the integrity of the motor and drive system, reducing the risk of fire, electrical hazards, and equipment damage.

4. Vacuum Level Monitoring:

Monitoring the vacuum level is crucial for safe operation. Screw vacuum pumps should be equipped with vacuum gauges or sensors to provide real-time information on the vacuum level. This allows operators to ensure that the system is operating within the desired range and helps detect any abnormal conditions or leaks. Alarms or visual indicators can also be implemented to alert operators when the vacuum level deviates from the set parameters.

5. Cooling and Ventilation:

Screw vacuum pumps generate heat during operation, and adequate cooling and ventilation systems should be in place to prevent overheating. This can include fans, heat exchangers, or cooling fins to dissipate heat effectively. Proper ventilation should be ensured to prevent the accumulation of flammable or hazardous gases. It is important to regularly inspect the cooling and ventilation systems and clean or replace components as needed to maintain optimal performance and safety.

6. Isolation and Lockout/Tagout:

Isolation valves should be installed in the suction and discharge lines of screw vacuum pumps to allow for safe maintenance, repair, or shutdown procedures. Lockout/Tagout (LOTO) procedures should be followed when performing maintenance or service activities. This involves locking and tagging the energy sources, such as electrical power or compressed air, to prevent accidental startup or release of stored energy. Adequate training and awareness of LOTO procedures are essential for personnel safety.

7. Safety Signage and Labels:

Clear and visible safety signage and labels should be placed near the screw vacuum pump and control panel to provide important safety information, warnings, and operating instructions. This includes labels for emergency stop buttons, voltage ratings, hazardous areas, and safety precautions. Safety signs should comply with relevant standards and regulations and be regularly inspected to ensure their visibility and legibility.

8. Operator Training and PPE:

Proper training should be provided to operators working with screw vacuum pumps to ensure they understand the safe operating procedures, potential hazards, and emergency protocols. Operators should also wear appropriate personal protective equipment (PPE) such as safety glasses, gloves, and hearing protection, as required by the specific operating conditions and industry regulations.

In summary, several safety features should be considered when operating screw vacuum pumps. These include overpressure protection, emergency stop buttons, motor and drive protections, vacuum level monitoring, cooling and ventilation systems, isolation and lockout/tagout procedures, safety signage, operator training, and the use of personal protective equipment. Implementing these safety features helps mitigate risks, protect personnel and equipment, and maintain a safe working environment during screw vacuum pump operation.

screw vane pump

Can screw vacuum pumps handle both dry and wet processes?

Yes, screw vacuum pumps are capable of handling both dry and wet processes, making them versatile for a wide range of applications. The ability to handle both types of processes depends on the specific design and configuration of the screw vacuum pump, as well as any additional features or accessories that may be incorporated. Here’s a detailed explanation:

Dry Processes:

In dry processes, the screw vacuum pump operates without the presence of liquid or moisture. Dry screw vacuum pumps rely on tight clearances between the rotors (screws) and the pump housing to create an effective seal. This seal prevents gas or vapor from leaking back into the inlet or escaping to the atmosphere. The absence of liquid or moisture in the process stream helps maintain the integrity of the pump’s sealing mechanism and ensures reliable operation. Dry screw vacuum pumps are commonly used in applications where the process gas or vapor is predominantly dry and free from liquid carryover or condensable vapors.

Wet Processes:

In wet processes, the screw vacuum pump encounters liquids or moisture along with gas or vapor. These liquids can be in the form of condensable vapors, liquid carryover, or entrained liquid droplets. To handle wet processes, screw vacuum pumps may incorporate additional features or accessories to prevent damage, maintain performance, and ensure reliable operation. Some common methods used to handle wet processes include:

  • Liquid Seals: Certain screw vacuum pump designs utilize a liquid sealant to create a barrier between the process gas or vapor and the pump’s internal components. The liquid sealant helps prevent gas leakage, provides lubrication, and assists in sealing the clearances between the rotors and housing. This feature enables the pump to handle wet processes effectively by containing the liquid and maintaining proper sealing.
  • Separators and Filters: Screw vacuum pumps can be equipped with separators and filters to separate liquid droplets or solid particles from the gas or vapor stream. These components help protect the pump from potential damage caused by liquid or solid contamination and ensure the efficient operation of the pump.
  • Specific Design Considerations: Screw vacuum pump manufacturers may incorporate design modifications to enhance the pump’s ability to handle wet processes. This can include optimized clearances, corrosion-resistant materials, and specialized coatings or treatments to protect against liquid or moisture exposure.

It’s important to note that the specific capabilities of a screw vacuum pump in handling wet processes may vary between different models and manufacturers. Therefore, when selecting a screw vacuum pump for a wet process application, it is advisable to consult the manufacturer’s specifications, recommendations, and any additional guidance provided to ensure the pump is suitable for the intended process conditions.

In summary, screw vacuum pumps can handle both dry and wet processes, although the specific design and features of the pump may need to be considered for optimal performance in wet applications. Dry screw vacuum pumps are suitable for predominantly dry processes, while wet processes may require the use of liquid seals, separators, filters, or specialized design considerations to handle the presence of liquids or moisture effectively.

China Professional Lgv Series Water Cooled Dry Screw Vacuum Pump for Oiling Machines   with high quality China Professional Lgv Series Water Cooled Dry Screw Vacuum Pump for Oiling Machines   with high quality
editor by Dream 2024-05-07

China factory Space Simulation High-Performance and Robust Dry Screw Vacuum Pumps with Best Sales

Product Description

>DSE1100 Dry Screw Vacuum Pumps

Dry screw vacuum pumps operate with 2 screw rotors rotating in opposite directions. This traps the medium to be pumped between the cylinder and the screw chambers and transports it to the gas discharge. The advanced screw design results in lower electric energy consumption compared to standard screw designs. It also results in a lower heat load of the compressed gas.

Cooling can be achieved through a high performance air cooling method eliminating the need of cooling water or indirect cooling method resulting in uniform temperatures throughout the pump body, eliminating cold spots and providing a thermally stable water jacket. The advanced screw design allows for best-in-class hydrogen pumping capabilities. Water cooling can take place in form of both direct water cooling or radiator cooling with air-cooled heat exchangers.

  • Complete series with pumping capacity of 35 to 1100 m3/h
  • Optimal ultimate pressure and broadest range of applications
  • Completely dry and oil-free
  • High pumping speed at atmospheric pressure reduces the pump-down time
  • Water cooling with temperature monitoring
  • Saving energy costs through internal compression
  • Wear-free dynamic seal
  • Direct gas flow and optimized temperature profile minimize deposits
  • Low energy consumption, low noise level
  • Extensive range of accessories
Technical data Unit DSE1100
Pumping Speed m3/h 1100
L/S 306
Ultimate Vacuum Torr 0.04
Pa 5
Motor Power Kw 37
Motor speed rpm 2900
Inlet Flange mm DN125
Outlet Flange mm DN100
Cooling Water Pressure barg 2~4
Cooling Water Flow L/min 8
Cooling Water Temp ºC 5-35
Noise dB(A) ≤85
Weight Kg 1500

Applications

  • Crude oil distillation – to separate out individual hydrocarbons
  • Solvent recovery – to recover solvents from a process medium
  • Vacuum-supported distillation – in pharmaceutical or chemical applications
  •  
  • Freeze drying
  • Cleaning/Drying of industrial parts
  •  
  • Mold evacuation
  • Transfer chambers
  • Process chambers
  • Heat treatment
  • Space simulation
  •  
  • Steel degassing

  • Thermoforming
  • Veneer pressing
  • Vacuum assisted resin transfer moulding (VRTM)
  • Flat panel display lamination
  • Solar panel lamination
  •  
  • Plasma enhanced deposition
  • Physical vapor deposition
  • Chemical vapor deposition
  •  
  • Storage tank systems
  • Rail tanker filling systems
  • Road tanker filling systems
  • Loading and unloading stations for tanker ships
  • Vapor recovery during production processes

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Dry Screw Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: Vacuum
Work Function: Dry Screw Pump
Working Conditions: Dry
Customization:
Available

|

screw vane pump

What is the typical lifespan of a screw vacuum pump?

The typical lifespan of a screw vacuum pump can vary depending on various factors, including the quality of the pump, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation of the factors that can influence the lifespan of a screw vacuum pump:

1. Quality and Design:

The quality and design of the screw vacuum pump play a significant role in its lifespan. High-quality pumps manufactured by reputable companies tend to have longer lifespans compared to lower-quality or poorly designed pumps. Pumps with robust construction, durable materials, and reliable components are more likely to withstand the rigors of operation and have an extended service life.

2. Maintenance Practices:

Proper maintenance is crucial for maximizing the lifespan of a screw vacuum pump. Regular maintenance activities, such as lubrication, inspection, and cleaning, help ensure the pump operates optimally and minimizes wear and tear. Following the manufacturer’s recommended maintenance schedule, using the correct lubricants, and addressing any issues promptly can significantly extend the pump’s lifespan.

3. Operating Conditions:

The operating conditions in which the screw vacuum pump is used can impact its lifespan. Factors such as temperature, pressure, humidity, and the presence of corrosive or abrasive substances can affect the pump’s performance and longevity. Pumps designed for specific operating conditions or equipped with protective measures, such as coatings or corrosion-resistant materials, may have an extended lifespan in challenging environments.

4. Usage Patterns:

The usage patterns of the screw vacuum pump also influence its lifespan. Factors such as duty cycle, operating hours, and load variations can impact the wear and tear on the pump’s components. Pumps subjected to continuous or heavy-duty usage may experience more significant wear and have a shorter lifespan compared to pumps used intermittently or under lighter loads.

5. Maintenance and Repair History:

The maintenance and repair history of the screw vacuum pump can provide insights into its lifespan. Pumps that have been well-maintained, with regular servicing, timely repairs, and component replacements as needed, are more likely to have longer lifespans. Conversely, pumps that have a history of neglected maintenance or frequent breakdowns may have reduced lifespans.

6. Technological Advancements:

The ongoing advancements in screw vacuum pump technology can also impact the lifespan of pumps. Newer generations of pumps may incorporate improved designs, materials, and components that enhance reliability and durability. Pumps featuring advanced monitoring and diagnostic capabilities can help detect and address potential issues before they escalate, thus prolonging the pump’s lifespan.

It is important to note that the typical lifespan of a screw vacuum pump can range from several years to several decades, depending on the aforementioned factors. While some pumps may require replacement after a decade or so of service, well-maintained pumps operating in favorable conditions can exceed 20 years of reliable operation.

Ultimately, to determine the specific lifespan of a screw vacuum pump, it is advisable to consult the manufacturer’s guidelines, consider the operating conditions, and implement a proactive maintenance program to ensure optimal performance and longevity.

screw vane pump

What safety features should be considered when operating screw vacuum pumps?

When operating screw vacuum pumps, it is important to consider several safety features to ensure the protection of personnel, equipment, and the surrounding environment. Here’s a detailed explanation of the safety features that should be considered:

1. Overpressure Protection:

Screw vacuum pumps should be equipped with overpressure protection mechanisms to prevent the system from exceeding safe pressure limits. This can include pressure relief valves or rupture discs that automatically release excess pressure to avoid equipment damage or catastrophic failures. It is essential to set the pressure relief devices at appropriate levels and regularly inspect and maintain them to ensure their proper functioning.

2. Emergency Stop Button:

An emergency stop button should be easily accessible near the screw vacuum pump or within the control panel. This allows operators to quickly shut down the pump in case of emergencies, such as equipment malfunction, safety hazards, or personnel injury. The emergency stop button should be clearly labeled, well-maintained, and tested regularly to ensure its effectiveness.

3. Motor and Drive Protections:

The motor and drive system of the screw vacuum pump should be equipped with safety features to prevent overheating, overloading, and electrical faults. This can include thermal overload protection, motor temperature sensors, current monitoring devices, and short-circuit protection mechanisms. These safety features help safeguard the integrity of the motor and drive system, reducing the risk of fire, electrical hazards, and equipment damage.

4. Vacuum Level Monitoring:

Monitoring the vacuum level is crucial for safe operation. Screw vacuum pumps should be equipped with vacuum gauges or sensors to provide real-time information on the vacuum level. This allows operators to ensure that the system is operating within the desired range and helps detect any abnormal conditions or leaks. Alarms or visual indicators can also be implemented to alert operators when the vacuum level deviates from the set parameters.

5. Cooling and Ventilation:

Screw vacuum pumps generate heat during operation, and adequate cooling and ventilation systems should be in place to prevent overheating. This can include fans, heat exchangers, or cooling fins to dissipate heat effectively. Proper ventilation should be ensured to prevent the accumulation of flammable or hazardous gases. It is important to regularly inspect the cooling and ventilation systems and clean or replace components as needed to maintain optimal performance and safety.

6. Isolation and Lockout/Tagout:

Isolation valves should be installed in the suction and discharge lines of screw vacuum pumps to allow for safe maintenance, repair, or shutdown procedures. Lockout/Tagout (LOTO) procedures should be followed when performing maintenance or service activities. This involves locking and tagging the energy sources, such as electrical power or compressed air, to prevent accidental startup or release of stored energy. Adequate training and awareness of LOTO procedures are essential for personnel safety.

7. Safety Signage and Labels:

Clear and visible safety signage and labels should be placed near the screw vacuum pump and control panel to provide important safety information, warnings, and operating instructions. This includes labels for emergency stop buttons, voltage ratings, hazardous areas, and safety precautions. Safety signs should comply with relevant standards and regulations and be regularly inspected to ensure their visibility and legibility.

8. Operator Training and PPE:

Proper training should be provided to operators working with screw vacuum pumps to ensure they understand the safe operating procedures, potential hazards, and emergency protocols. Operators should also wear appropriate personal protective equipment (PPE) such as safety glasses, gloves, and hearing protection, as required by the specific operating conditions and industry regulations.

In summary, several safety features should be considered when operating screw vacuum pumps. These include overpressure protection, emergency stop buttons, motor and drive protections, vacuum level monitoring, cooling and ventilation systems, isolation and lockout/tagout procedures, safety signage, operator training, and the use of personal protective equipment. Implementing these safety features helps mitigate risks, protect personnel and equipment, and maintain a safe working environment during screw vacuum pump operation.

screw vane pump

What is a screw vacuum pump, and how does it operate?

A screw vacuum pump is a type of positive displacement vacuum pump that utilizes two or more intermeshing screws to create a vacuum by trapping and transporting gas or vapor from the inlet to the outlet of the pump. It operates based on the principle of volumetric compression.

The basic components of a screw vacuum pump include rotors (screws), a housing, and inlet and outlet ports. The rotors are typically helical in shape and have precise screw profiles. They are mounted on parallel shafts within the pump housing. As the rotors rotate, the intermeshing screws create sealed cavities or “pockets” between the rotor lobes and the housing.

The operation of a screw vacuum pump typically involves the following steps:

  1. Inlet Stage: At the beginning of the pump cycle, the rotors start rotating. As the cavity between the rotor lobes and the housing passes the inlet port, gas or vapor is drawn into the cavity. The volume of the cavity expands, creating a low-pressure zone at the inlet.
  2. Compression Stage: As the rotors continue to rotate, the cavity moves towards the outlet port, gradually reducing its volume. This reduction in volume compresses the gas or vapor trapped within the cavity, causing its pressure to increase.
  3. Outlet Stage: Finally, when the cavity reaches the outlet port, the compressed gas or vapor is discharged from the pump, and the cycle repeats.

It is important to note that screw vacuum pumps can operate with either dry or liquid seals. Dry screw vacuum pumps rely on tight clearances between the rotors and the housing to create an effective seal, while liquid-sealed screw vacuum pumps use a liquid sealant to prevent gas leakage and provide lubrication between the rotor surfaces.

Screw vacuum pumps offer several advantages in various applications:

  • High Efficiency: Screw vacuum pumps can achieve high volumetric efficiency due to their positive displacement design, enabling them to handle large volumes of gas or vapor efficiently.
  • Continuous Operation: These pumps are capable of continuous operation, making them suitable for demanding industrial processes requiring sustained vacuum levels.
  • Reliability: Screw vacuum pumps are known for their reliability and robust construction, making them suitable for harsh operating conditions.
  • Low Noise Levels: Compared to other types of vacuum pumps, screw vacuum pumps often produce lower noise levels during operation.
  • Wide Range of Applications: Screw vacuum pumps find applications in various industries, including chemical processing, pharmaceuticals, food and beverage, wastewater treatment, and more.

In summary, a screw vacuum pump is a positive displacement pump that utilizes intermeshing screws to create a vacuum by trapping and compressing gas or vapor. Its operation involves drawing gas into the cavity, compressing it, and then discharging it. Screw vacuum pumps offer high efficiency, reliability, and suitability for a wide range of applications, making them a popular choice in many industries.

China factory Space Simulation High-Performance and Robust Dry Screw Vacuum Pumps   with Best Sales China factory Space Simulation High-Performance and Robust Dry Screw Vacuum Pumps   with Best Sales
editor by Dream 2024-05-06

China wholesaler Variable Frequency Oil Lubrication Screw Vacuum Pumps Manufacturers Price with Hot selling

Product Description

                                       EXTERIOR DESIGN                                                                INTERIOR DESIGN

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor

manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,

a comprehensive first-class exhibition hall and a testing laboratory.

CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production

concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology

of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD

two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric

portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CHINAMFG adheres to the business philosophy of

cooperation and mutual benefit to provide a one-stop service for every customer!

CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South

Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CHINAMFG products have won a good reputation from users for their excellent

quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with

excellent products and meticulous after-sales service!

CHINAMFG warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 1 Year, 2 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

vacuum pump

Can Vacuum Pumps Be Used in the Automotive Industry?

Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:

The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:

1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.

2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.

3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.

4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.

5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.

6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.

7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.

8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.

It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.

In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

China wholesaler Variable Frequency Oil Lubrication Screw Vacuum Pumps Manufacturers Price   with Hot selling	China wholesaler Variable Frequency Oil Lubrication Screw Vacuum Pumps Manufacturers Price   with Hot selling
editor by Dream 2024-05-02

China Professional High Quality Screw Vacuum Pump of Oil Wet with Best Sales

Product Description

                                       EXTERIOR DESIGN                                                                INTERIOR DESIGN

ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor

manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,

a comprehensive first-class exhibition hall and a testing laboratory.

CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production

concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology

of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.

The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD

two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric

portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CHINAMFG adheres to the business philosophy of

cooperation and mutual benefit to provide a one-stop service for every customer!

CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South

Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CHINAMFG products have won a good reputation from users for their excellent

quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with

excellent products and meticulous after-sales service!

CHINAMFG warmly welcome customers to visit our factory and establish a wide range of cooperation!

Frequency Asked Question:

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our Factory is Located in Xihu (West Lake) Dis. CountyHangZhou CityZheJiang  Province, China.

Q3: Will you provide spare parts of your products? 
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.

Q4: Can you accept OEM orders? 
A4: Yes, with professional design team, OEM orders are highly welcome.

Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: Warranty terms of your machine?
A6Two years warranty for the machine and technical support always according to your needs.

Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 24 Hours
Warranty: 1 Year, 2 Year
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\vacuum pump

How Do Vacuum Pumps Impact the Quality of 3D Printing?

Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:

3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:

1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.

2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.

3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.

4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.

5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.

6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.

7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.

In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.

vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China Professional High Quality Screw Vacuum Pump of Oil Wet   with Best Sales China Professional High Quality Screw Vacuum Pump of Oil Wet   with Best Sales
editor by Dream 2024-05-02

China Professional DSP-650 617 M3/H Dry Screw Vacuum Pump for Chemical Industry with high quality

Product Description

 

Working principle

The vacuum in dry screw pumps is created through 2 parallel-arranged screw rotors that rotate in opposite directions. These rotors trap the gas coming in through the inlet and deliver it to the gas discharge or pressure side. As the gas is getting compressed, there is no contact between the rotors. This does away with any need for the compression chamber to have any operating fluids or lubrication.
 The lubricant used to lubricate the gears and shaft seal is sealed in the gearbox by the shaft seal. The pump can be cooled either directly by circulating cooling water or by a cooling unit with fan and radiator.
The dry screw vacuum pump adopts a special rotor pitch design, compared with the ordinary rotor pitch design, reduce the energy consumption by about 30%, the temperature rise of the exhaust end is reduced by about 100 ºC, the reliability and stability of the operation of the product is greatly improved, can be suitable for any working conditions of vacuum.
The dry screw pumps can be widely used in solvent recovery, vacuum drying, concentration, crystallization, distillation and other processes in the chemical and pharmaceutical industries, vacuum extrusion and molding in the plastic and rubber industries, vacuum degassing in the metallurgical industry; vacuum degassing and drying in the solar energy, microelectronics, lithium battery and other industries.

Pump body and end caps:  high-strength cast iron.
Pump body and end caps:  high strength cast iron.
Screw rotor:                        ductile cast iron.
Anti-corrosion coating:        corrosion-resistant Hastelloy.
Synchronous gears:            alloy steel.
Radial lip seal:                     imported PTFE mixture or
                                            high-temperature resistant fluorine rubber;
Seal bushings:                    stainless steel surface covered with ceramic.

Flow chart

 

Main features

1. The screw rotor is designed with variable pitch structure, the ultimate vacuum can reach below 1Pa, which can meet all kinds of vacuum processing from atmosphere to high vacuum.
2. Oil free – Adapt to various special working conditions for reliable use.
3. It can operate reliably in the pressure range from atmosphere to several Pa.
4. No friction between moving parts, simple structure, lower operation and maintenance cost.
5. Nitrogen seal and composite seal design is optional, which has the benefit of good reliability, low cost of use, simple maintenance.
6. The rotor is dynamically balanced at high speed and the motor is connected by flange, with high concentricity, low vibration and low noise.
7. Hastelloy anti-corrosion coating is optional for rotor surface, condensable material is not easy to condense in the pump cavity, better corrosion resistance.
8. Compared with oil seal pump, liquid ring pump, there is no waste gas, no waste liquid, no waste oil emission, energy saving and environmental friendly.
It can be used alone or with Roots vacuum pump, air-cooled Roots vacuum pump, molecular vacuum pump, etc. to obtain an oil-free high vacuum system.

The benefit of dry screw vacuum pump compared to liquid ring vacuum pump:

    -Shorten the process cycle and improve production efficiency
    -Reduce water consumption
    -Save energy
    -Improve product quality
    -Can recover solvent by reducing the drying time of products
    -Reduce the cost of wastewater and waste gas treatment

A CASE in a pharmaceutical factory
Process introduction:The penicillin sodium salt solution is fed into the crystallization tank through vacuum. By steam heating, agitator stirring, and adding butanol, the water and butanol in the penicillin solution are pumped into the condenser and condensed into the liquid collecting tank, which can be reused.

Process requirements:
1. The volume of crystallization tank is 7.5m3, and about 4.5m3 penicillin solution is added in the process.
2. Before entering the crystallization tank, the water content of penicillin solution is about 20%, and after crystallization, the water content is required to be about 1%.
3. Vacuum feeding for 2h, then adding butanol for 30min, and then starting to crystallize. The process requires low temperature and fast speed, and the lower the temperature, the better the quality of penicillin. The shorter the reaction time, the better.
4. Vacuum degree requirements: the vacuum degree shall be kept above -0.097MPa. High vacuum degree can reduce the reaction temperature and shorten the reaction time.

The previous vacuum system was 2BE1252+air ejector, which is now transformed into a dry screw vacuum pump. The comparison table of test data is as follows:

vacuum system 2BE1252+ejector DVP 1600 screw pump
Feeding time (h) 2 1.5
Liquid temperature at the beginning of crystallization (ºC) 31.5 16.6
Crystallization time (h) 6 4.5
Time from crystallization to liquid coming out (min) 30 15
Crystal quality average good
Power consumption (KW) 45 37
Water consumption (m3) 26.4 0.72

Economic benefit analysis:

  Cost saving(USD) Remark
Water consumption and treatment 130 Water cost: $0.65/m3, water treatment: 30/m3
Power 15 $0.15/Kwh
Labor, production efficiency 43 Reduced from 6 hour to 4.5 hour
Sum up 188  

Please contact us for a detailed report of economic benefit analysis for your applications! 

 

Configuration
Standard configuration:
Machine base, pump head, coupling, motor, driving screen, air inlet connector, check valve, vacuum gauge, manual filling valve exhaust port muffler.
Optional accessories:
Inlet filter, inlet condenser, solvent flushing device, nitrogen purging device, nitrogen sealing device, exhaust port condenser, solenoid filling valve, cooling water flow switch, temperature sensor, pressure transmitter.

Applications

Leak Detection    Metallurgy  Industrial furnace  Lithium Battery
Chemical, pharmaceutical  Wind tunnel test  Power Industry Vacuum coating
Microelectronics industry Drying Process  Packaging and Printing Solar Energy
Exhaust gas recovery       

Product Parameters

Technical data of Constant pitch Dry screw vacuum pump

                Spec.
Model
Nominal pumping speed(50Hz) Ultimate pressure Nominal motor rating (50Hz)   Nominal motor speed  (50Hz)  Noise level   Lp Maximum
cooling water required
Suction Connection size Discharge Connection size Weight (Without Motor)
 m³/h Pa kw rpm dB(A) L/min mm mm Kg
DSP-140 143 5 4 2900 82 10 50 40 240
DSP-280 278 5 7.5 2900 83 20 50 40 350
DSP-540 521 5 15 2900 83 30 65 50 550
DSP-650 617 5 18.5 2900 84 45 65 50 630
DSP-720 763 5 22 2900 85 55 80 80 780
DSP-1000 912 5 30 2900 86 70 100 80 880

Technical data of Variable pitch Dry screw vacuum pump

                Spec.
Model
Nominal pumping speed(50Hz) Ultimate pressure Nominal motor rating (50Hz)   Nominal motor speed  (50Hz)  Noise level   Lp Maximum
cooling water required
Suction Connection size Discharge Connection size Weight (Without Motor)
 m³/h Pa kw rpm dB(A) L/min mm mm Kg
DVP-180 181 2 4 2900 82 8 50 40 280
DVP-360 354 2 7.5 2900 83 10 50 40 400
DVP-540 535 2 11 2900 83 10 50 40 500
DVP-650 645 1 15 2900 84 20 65 50 600
DVP-800 780 1 22 2900 86 30 100 80 800
DVP-1600 1450 1 37 2900 86 40 125 100 1200

Note: The cooling water volume of the dry screw vacuum pump provided in the table is the amount under 20ºC room temperature water. When the dry screw vacuum pump uses cooling device, the cooling water will be increased, the difference of inlet and outlet water temperature is generally controlled below 7ºC is appropriate.

 

Dimension

 

 

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Video Instruction
Warranty: 1 Year
Nominal Pumping Speed(50Hz): 617 M3/H
Ultimate Pressure: 5PA
Nominal Motor Rating(50Hz): 18.5 Kw
Nominal Motor Speed(50Hz): 2900 Rpm

screw vane pump

What are the cost considerations when purchasing and maintaining screw vacuum pumps?

When purchasing and maintaining screw vacuum pumps, several cost considerations come into play. Here’s a detailed explanation of the key factors to consider:

1. Initial Purchase Cost:

The initial purchase cost of a screw vacuum pump is an important consideration. The cost can vary depending on factors such as the pump’s capacity, specifications, features, and the manufacturer. Generally, screw vacuum pumps tend to have a higher upfront cost compared to some other types of vacuum pumps. However, it’s essential to evaluate the long-term benefits and performance advantages offered by screw vacuum pumps to determine their overall value for the specific application.

2. Energy Consumption:

Energy consumption is a significant ongoing cost associated with operating screw vacuum pumps. While screw vacuum pumps are known for their high efficiency, it’s important to consider the power requirements and energy consumption of the specific pump model. Opting for energy-efficient screw vacuum pumps can result in long-term cost savings by reducing electricity bills and minimizing the environmental impact. Additionally, pumps equipped with advanced control systems or variable speed drives allow for better energy optimization and can further enhance cost-effectiveness.

3. Maintenance and Service:

Maintenance and service costs are important considerations throughout the lifecycle of a screw vacuum pump. Regular maintenance is necessary to ensure optimal performance, reliability, and longevity of the equipment. The specific maintenance requirements and associated costs can vary depending on the pump model and manufacturer. It’s crucial to follow the manufacturer’s recommended maintenance schedule and guidelines. Some maintenance tasks may include changing seals, replacing filters, inspecting and lubricating bearings, and monitoring performance parameters. Proper maintenance can prevent costly breakdowns, extend the pump’s service life, and minimize unexpected repair expenses.

4. Spare Parts and Consumables:

When budgeting for screw vacuum pumps, it’s important to consider the cost of spare parts and consumables. Over time, certain components of the pump may require replacement, such as seals, gaskets, filters, or lubricants. The availability and cost of these spare parts can vary depending on the pump model and manufacturer. It’s advisable to inquire about the availability, pricing, and expected lifespan of consumables when purchasing the pump and factor these costs into the overall budget.

5. Operational Downtime:

Operational downtime can have significant cost implications for any industrial process. When a screw vacuum pump requires maintenance, repair, or replacement, it may result in downtime, leading to production interruptions, decreased efficiency, and potential revenue loss. Therefore, it’s important to consider the reliability, serviceability, and availability of technical support when choosing a screw vacuum pump. Opting for reputable manufacturers with a track record of providing reliable products and responsive customer support can help minimize operational downtime and mitigate associated costs.

6. Lifecycle Cost Analysis:

When evaluating the cost considerations of screw vacuum pumps, it’s beneficial to conduct a lifecycle cost analysis. This analysis takes into account not only the initial purchase cost but also the long-term operational costs, maintenance expenses, energy consumption, and expected service life of the pump. By considering the total cost of ownership over the pump’s lifespan, including factors like efficiency, reliability, and maintenance requirements, it becomes easier to assess the cost-effectiveness of different pump options and make informed purchasing decisions.

7. Warranty and After-Sales Support:

Considering the warranty and after-sales support offered by the pump manufacturer is essential. A comprehensive warranty can provide cost protection against potential defects or premature failures. Additionally, reliable after-sales support, technical assistance, and readily available spare parts can contribute to minimizing downtime, reducing repair costs, and ensuring the long-term performance of the screw vacuum pump.

In summary, the cost considerations when purchasing and maintaining screw vacuum pumps include the initial purchase cost, energy consumption, maintenance and service expenses, spare parts and consumables, operational downtime, lifecycle cost analysis, and warranty and after-sales support. By carefully evaluating these factors and assessing the specific needs of the application, businesses can make informed decisions to optimize cost-effectiveness and achieve reliable vacuum pump performance.

screw vane pump

What safety features should be considered when operating screw vacuum pumps?

When operating screw vacuum pumps, it is important to consider several safety features to ensure the protection of personnel, equipment, and the surrounding environment. Here’s a detailed explanation of the safety features that should be considered:

1. Overpressure Protection:

Screw vacuum pumps should be equipped with overpressure protection mechanisms to prevent the system from exceeding safe pressure limits. This can include pressure relief valves or rupture discs that automatically release excess pressure to avoid equipment damage or catastrophic failures. It is essential to set the pressure relief devices at appropriate levels and regularly inspect and maintain them to ensure their proper functioning.

2. Emergency Stop Button:

An emergency stop button should be easily accessible near the screw vacuum pump or within the control panel. This allows operators to quickly shut down the pump in case of emergencies, such as equipment malfunction, safety hazards, or personnel injury. The emergency stop button should be clearly labeled, well-maintained, and tested regularly to ensure its effectiveness.

3. Motor and Drive Protections:

The motor and drive system of the screw vacuum pump should be equipped with safety features to prevent overheating, overloading, and electrical faults. This can include thermal overload protection, motor temperature sensors, current monitoring devices, and short-circuit protection mechanisms. These safety features help safeguard the integrity of the motor and drive system, reducing the risk of fire, electrical hazards, and equipment damage.

4. Vacuum Level Monitoring:

Monitoring the vacuum level is crucial for safe operation. Screw vacuum pumps should be equipped with vacuum gauges or sensors to provide real-time information on the vacuum level. This allows operators to ensure that the system is operating within the desired range and helps detect any abnormal conditions or leaks. Alarms or visual indicators can also be implemented to alert operators when the vacuum level deviates from the set parameters.

5. Cooling and Ventilation:

Screw vacuum pumps generate heat during operation, and adequate cooling and ventilation systems should be in place to prevent overheating. This can include fans, heat exchangers, or cooling fins to dissipate heat effectively. Proper ventilation should be ensured to prevent the accumulation of flammable or hazardous gases. It is important to regularly inspect the cooling and ventilation systems and clean or replace components as needed to maintain optimal performance and safety.

6. Isolation and Lockout/Tagout:

Isolation valves should be installed in the suction and discharge lines of screw vacuum pumps to allow for safe maintenance, repair, or shutdown procedures. Lockout/Tagout (LOTO) procedures should be followed when performing maintenance or service activities. This involves locking and tagging the energy sources, such as electrical power or compressed air, to prevent accidental startup or release of stored energy. Adequate training and awareness of LOTO procedures are essential for personnel safety.

7. Safety Signage and Labels:

Clear and visible safety signage and labels should be placed near the screw vacuum pump and control panel to provide important safety information, warnings, and operating instructions. This includes labels for emergency stop buttons, voltage ratings, hazardous areas, and safety precautions. Safety signs should comply with relevant standards and regulations and be regularly inspected to ensure their visibility and legibility.

8. Operator Training and PPE:

Proper training should be provided to operators working with screw vacuum pumps to ensure they understand the safe operating procedures, potential hazards, and emergency protocols. Operators should also wear appropriate personal protective equipment (PPE) such as safety glasses, gloves, and hearing protection, as required by the specific operating conditions and industry regulations.

In summary, several safety features should be considered when operating screw vacuum pumps. These include overpressure protection, emergency stop buttons, motor and drive protections, vacuum level monitoring, cooling and ventilation systems, isolation and lockout/tagout procedures, safety signage, operator training, and the use of personal protective equipment. Implementing these safety features helps mitigate risks, protect personnel and equipment, and maintain a safe working environment during screw vacuum pump operation.

screw vane pump

Can screw vacuum pumps handle both dry and wet processes?

Yes, screw vacuum pumps are capable of handling both dry and wet processes, making them versatile for a wide range of applications. The ability to handle both types of processes depends on the specific design and configuration of the screw vacuum pump, as well as any additional features or accessories that may be incorporated. Here’s a detailed explanation:

Dry Processes:

In dry processes, the screw vacuum pump operates without the presence of liquid or moisture. Dry screw vacuum pumps rely on tight clearances between the rotors (screws) and the pump housing to create an effective seal. This seal prevents gas or vapor from leaking back into the inlet or escaping to the atmosphere. The absence of liquid or moisture in the process stream helps maintain the integrity of the pump’s sealing mechanism and ensures reliable operation. Dry screw vacuum pumps are commonly used in applications where the process gas or vapor is predominantly dry and free from liquid carryover or condensable vapors.

Wet Processes:

In wet processes, the screw vacuum pump encounters liquids or moisture along with gas or vapor. These liquids can be in the form of condensable vapors, liquid carryover, or entrained liquid droplets. To handle wet processes, screw vacuum pumps may incorporate additional features or accessories to prevent damage, maintain performance, and ensure reliable operation. Some common methods used to handle wet processes include:

  • Liquid Seals: Certain screw vacuum pump designs utilize a liquid sealant to create a barrier between the process gas or vapor and the pump’s internal components. The liquid sealant helps prevent gas leakage, provides lubrication, and assists in sealing the clearances between the rotors and housing. This feature enables the pump to handle wet processes effectively by containing the liquid and maintaining proper sealing.
  • Separators and Filters: Screw vacuum pumps can be equipped with separators and filters to separate liquid droplets or solid particles from the gas or vapor stream. These components help protect the pump from potential damage caused by liquid or solid contamination and ensure the efficient operation of the pump.
  • Specific Design Considerations: Screw vacuum pump manufacturers may incorporate design modifications to enhance the pump’s ability to handle wet processes. This can include optimized clearances, corrosion-resistant materials, and specialized coatings or treatments to protect against liquid or moisture exposure.

It’s important to note that the specific capabilities of a screw vacuum pump in handling wet processes may vary between different models and manufacturers. Therefore, when selecting a screw vacuum pump for a wet process application, it is advisable to consult the manufacturer’s specifications, recommendations, and any additional guidance provided to ensure the pump is suitable for the intended process conditions.

In summary, screw vacuum pumps can handle both dry and wet processes, although the specific design and features of the pump may need to be considered for optimal performance in wet applications. Dry screw vacuum pumps are suitable for predominantly dry processes, while wet processes may require the use of liquid seals, separators, filters, or specialized design considerations to handle the presence of liquids or moisture effectively.

China Professional DSP-650 617 M3/H Dry Screw Vacuum Pump for Chemical Industry   with high quality China Professional DSP-650 617 M3/H Dry Screw Vacuum Pump for Chemical Industry   with high quality
editor by Dream 2024-04-30

China OEM Permanent Magnet Frequency Converter Screw Vacuum Pump with Smart Control System with Good quality

Product Description

Internal Structure


Technical Specifications

Component Details

High-efficiency Permanent Magnet Motor
Insulation grade F, protective grade IP55, soft start operation, stable flow rate. The constant torque range and weak magnetic range are wider, The efficiency of the permanent magnet motor is higher by 20-30% than that of the regular motor.

Integrated Frequency Converter
Adopt the top frequency system in China, with a wide range of speed regulation, and high precision. Quality stability, to ensure that the pressure transmitter signal is transmitted.

Smart Touch Controller
Superior built-in intelligence requires minimal manual operation. A high-precision color electronic screen, clear graphics display, and indication of maintenance information, fault alarms, and safety shutdown alarms.

Special Type Intake Valve
Automatic control of the opening, to ensure the engine fuel injection and lubricating oil circulation.
Ultra-low oil circuit loss, overall efficiency improvement.
Normally open solenoid valve control, emergency stop automatically closed, prevent oil injection.

Cooling System
Large heat exchange area design effectively prevents high-temperature machines and reduces oil emulsification and coking caused by high-temperature.

Excellent Air Filter
An air filter with excellent air purification capability ensures a clean air system and three-stage filtration to maximize air purification and meet standard emissions. It can remove a lot of steam and a small amount of dust gas occasions, the ultimate vacuum is up to 1 Pa.

Reliable Oil and Air Separator
Vertical tangential cyclone separation structure, complete separation of oil and air, easy replacement of cartridge, and reduced maintenance cost.

High-Quality Soundproof Cotton
Compact noise reduction housing, achieving no vibration amplitude during operation, cooperates with high-quality soundproof cotton to further improve noise reduction levels.

Iron Oil Pipe & Air Pipe System
Iron is resistant to high temperature, low temperature, and high pressure, suitable for bad working conditions, completely leak-free, and maintenance-free.

Sanzhi Screw Vacuum Pump VS Water Ring Pump

Features of Vacuum Pump

Multiple filtration
Three-stage filtration minimizes air impurities.

Energy saving
Saves 50-60% of electricity compared to traditional vacuum pumps.

Constant pressure
Constant speed pumping, solving the problem of unstable vacuum pumping.

Higher vacuum degree
The vacuum degree of the vacuum pump on the market is -0.07Mpa, our vacuum degree is -0.098Mpa.

Easy use
Simple structure, easy to install, operate, and maintain.

Packaging&Shipping

Our Advantages
 

1. Price advantage

Direct to provide customers with ex-factory prices, so that customers are more competitive.

2. Direct deal
All products are supplied directly from the factory and we will offer more cost-effective products.

3. OEM & ODM services
The strong production and management capacity of the factory can provide OEM/ODM service for you.

4. Customised service
We accept non-standard orders, export orders, voltage/power/pressure, etc, which can be customized. If you have demands, please contact us.

5. Accept small order
You can place a small trial order first to test the quality of our products.

6. Fast delivery
High-quality products with timely delivery.

7. Complete authorisation
For distributors, we can provide the full authorization certificate to allow you to sell our SANZHI brand products.

ABOUT US
Sanzhi (ZheJiang ) Compressor Co., Ltd is a specialist in the production of screw air compressors and screw vacuum pumps. The extensive product range includes normal pressure/low-pressure screw air compressors, permanent magnet frequency conversion screw air compressors, two-stage compression screw air compressors, screw air compressors for laser cutting, single-tank mobile screw air compressors, double-tank mobile screw air compressor, electric mobile screw air compressor, diesel mobile screw air compressor, screw vacuum pump, etc.

Our factory is located in HangZhou City, ZheJiang Province, China. We can pick you up from HangZhou International Airport to our factory, 30 kilometers in about 1 hour. Welcome to our company!

Application industry
The items are widely used in wood processing, ceramic processing, printing processing, plastic processing, food packaging, semiconductor materials, pharmaceutical industry, PET blowing industry, petrochemical industry, rubber industry, iron and steel industry, mining industry, spraying industry, tobacco industry, foam factories, brick factories, electronic factories, marine exploration, hydroelectric power stations, ships, military industries and so on.

Successful cases

FAQ
Q1. Are you a trading company or manufacturer?
A: We are a professional manufacturer of screw vacuum pumps, with more than 10 years of experience.

Q2. How do you control quality?
A: 1. The raw materials are strictly inspected.
  2. Installation procedures are strictly controlled.
  3. Each machine must pass at least 5 hours of continuous testing before leaving the factory.

Q3. What information must I provide to get a suitable machine?
1. How much air delivery capacity (Unit: CFM or m³/Min)
2. How much working pressure (Unit: PSI, Bar or Mpa)
3. What is the voltage and frequency of my country of residence (V/Hz)
4. Whether I need other accessories such as an air tank, filters, and/or air dryers.
Tell us the answer, we will offer a scheme for you!

Q4. What is the general unit conversion?
1Bar = 0.1Mpa = 14.5PSI
1m³/min = 35.32cfm
1KW = 1.34HP

Q5. What is the available voltage vacuum pump?
A: Sanzhi available voltage include 380v/50hz/3p, 400v/50hz/3p, 415v/50hz/3p, 220v/60hz/3p, 440v/60hz/3p, and can be customized according to your requirements.

Q6. How long is the delivery time?
A: For standard voltage,15 working days after the confirmed order. Non-standard, please contact our sales.

Q7. What’s the payment term?
A: TT with 30% deposit, rest balance B/L copy will be ok. USD and RMB can be accepted.

Q8. How about your warranty?
A: One year for the whole machine and 2 years for screw vacuum pump, except for consumable spare parts.

Q9. What about the maintenance?
A: First maintenance needs to be done after 500 hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

Q10. Can machines be run in high-temperature environment?
A: Yes, machines would run in high-temperature environment countries. Working temperature from -20° to 45°(-4ºF-113ºF).

Q11. Do you offer OEM service?
A: Yes, with a professional design team, both OEM & ODM orders are highly welcome.

Q12. How long could your vacuum pump be used?
A: Generally, more than 10 years.

Q13. Will you provide some spare parts for the machines?
A: Yes, of course.

Q14. How about your after-sales service?
A: Provide customers with installation and commissioning online instructions, and arrange our engineers to help you with training and installation.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technology Support
Warranty: 1 Year, 2 Year
Oil or Not: Oil
Structure: Screw Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Samples:
US$ 12000/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

Vacuum Pump

Types of vacuum pumps

A vacuum pump is a device that pulls gas molecules out of a sealed volume and maintains a partial vacuum. Its job is to create a relative vacuum within its capabilities. Several types of vacuum pumps are available, including scroll and rotary piston models. Each has its own characteristics and uses. To learn more, read this article.

Screw Pump

Screw vacuum pumps use a mechanical screw to move an air or gas chamber to the axial housing wall. The movement of the chamber reduces the volume of gas, which is pre-compressed before being expelled through the pressure connection. These pumps can be single-pitch models or variable-pitch models. Variable pitch models feature variable pitch rotors that help distribute heat loads evenly across the rotor. Some models also include a thermostatic control valve that shuts off the pump if the water temperature gets too high. Screw vacuum pumps are available in single-ended or double-ended designs. Single-ended and double-ended screw pumps provide up to 3.7 x 10-4 Torr and an ultimate vacuum of 900 m3/h (560 cfm), which is sufficient for many industrial processes. Progressive cavity pumps are particularly suitable for vapor compression applications. These pumps also have an internal rotor to minimize layer formation. Combined with air cooling, they are suitable for use in hazardous environments. In addition, the screw rotor design prevents the build-up of substances in the pump cavity that could react with high temperatures. These pumps are also easily removable for quick cleaning. Screw vacuum pumps are also designed for low cost and minimal maintenance. Agknx screw vacuum pumps are designed in Germany and are very reliable and economical. Pump performance depends on cooling system and temperature. The temperature of the water used should be kept within a certain range, otherwise the pump may overheat and fail. Screw vacuum pumps are often used in scientific experiments. They are standard main pumps in large storage rings, gravitational wave detectors, and space simulation chambers. One of the largest ultra-high vacuum chambers in the world is made of screw vacuum pumps. An example is the KATRIN experiment. There are two types of screw vacuum pumps: oil-sealed and dry. Oil-sealed screw pumps use oil as a sealant and coolant. They are suitable for demanding vacuum applications such as woodworking and plastics processing. Dry screw pumps have an air-cooled chamber, and they can achieve higher vacuum levels than oil-sealed pumps.

Rotary Piston Vacuum Pumps

Rotary Piston Vacuum Pumps provide the rugged performance essential for applications requiring vacuum. They can deliver flow rates up to 1280 acfm and reach deep vacuum levels up to 0.0004 Torr. They are available in single-stage and two-stage models. The report also provides detailed information about the key players, their financial status, and business overview. A rotary piston vacuum pump is a versatile and affordable vacuum device. They are available in single-stage and two-stage configurations with higher capacity and higher vacuum. They can be easily maintained by an in-house maintenance team or by a local third-party service shop. Pump manufacturers can also provide services. Rotary piston vacuum pumps are available in single-stage and compound designs. They are ideal for a variety of applications. Their high-performance design enables them to operate at any pressure up to atmospheric pressure. They also have no metal-to-metal contact, which makes them ideal for dirty applications. Whether you need a pump that can operate at high or low pressure, a rotary piston vacuum pump is an excellent choice. When purchasing a rotary piston vacuum pump, it is important to choose a manufacturer with a reputation for providing high-quality service and repairs. In addition to the high quality of the pump, you also need to ensure its availability. You should also consider the cost and quality of the part. A good vacuum pump company should also provide technical support, service support and accessories. Oil-free pumps are a popular choice for laboratories, clean rooms and confined rooms. Their high-quality parts are made from lightweight, corrosion-resistant and specially formulated polymers. Oil-free pumps can handle high levels of air moisture and are excellent at removing contaminants. However, they are not suitable for applications containing organic vapors or acids. Atlas Copco’s GLS rotary piston pumps are a popular choice for industrial vacuum applications. Its space-saving design makes it an ideal solution for harsh environments. It is also very reliable and has low lifecycle costs. It has an automatic lubrication system and water mizer to minimize water consumption.
Vacuum Pump

Scroll Vacuum Pumps

<br Scroll Vacuum Pumps can be used to pump air, gases, and other fluids. They are suitable for creating a vacuum in transfer chambers, mass spectrometers, and load lock chambers. They are also ideal for helium leak detectors and other analytical equipment. Scroll vacuum pumps are available in a variety of models, including the diaphragm, turbine, and oil-dry scroll models. They are used in a variety of industries, including the semiconductor, biotechnology, and pharmaceutical industries. Flexible and durable oil-free scroll vacuum pumps are an excellent choice for light industrial, general laboratory, and research applications. They also offer several advantages over other vacuum pumps, including low operating costs and environmental sustainability. Scroll vacuum pumps do not require oil, which is a big advantage in terms of cost. Scroll vacuum pumps are also quieter. Scroll vacuum pumps are designed for low, medium, and high vacuum systems. They create a high vacuum and cannot tolerate particles. Although they are relatively small, they are ideal for vacuum laboratory applications and are also suitable for dry vacuum pumping. They can be combined with chemically resistant PTFE components, making them more suitable for chemical applications. Scroll vacuum pumps feature a unique design that makes them very versatile and efficient. The pump has two helical structures, one is fixed and the other is rotating, which can effectively pump gas and liquid. When the rotor begins to move, the gas is compressed slightly and then flows through the system to the exhaust port. Scroll vacuum pumps are efficient, oil-free and compact. Known for their high tolerance to the atmosphere, they feature sensorless INFORM(r) control to minimize noise and vibration. These vacuum pumps are ideal for low to medium flow applications including analytical equipment, freeze dryers, vacuum coaters and mass spectrometers. The most important advantage of a scroll vacuum pump is its reliability. They can be used for three years or more without problems and are easy to maintain. With proper maintenance, they can reduce repair costs.
Vacuum Pump

Diaphragm vacuum pumps

Diaphragm vacuum pumps are used in a variety of industrial processes. These pumps use an elastic diaphragm fixed around the outer diameter. They are efficient and can handle most types of liquids. They are commonly used for dewatering, filling and water removal. These pumps are easy to maintain. Diaphragm vacuum pumps are available in a variety of sizes and power outputs. Oil-free diaphragm vacuum pumps do not require oil, lubrication and cooling. These pumps are compatible with many types of laboratory equipment. Diaphragm vacuum pumps are equipped with dual voltage motors and DC drives for greater flexibility and durability. Diaphragm vacuum pumps can achieve higher vacuum levels than rotary vane pumps. They are more efficient than diaphragm pumps. They do not require oil and require less maintenance than their rotary vane counterparts. However, the diaphragms of these pumps may need to be replaced every few years. Diaphragm vacuum pumps are the most popular type of vacuum pump and can be used for a variety of applications. They can be used for everyday work and can be large enough to be used in a vacuum oven or rotary evaporator. Diaphragm vacuum pumps use pulsed motion to move air. They eliminate the need for oil and are highly chemical and steam resistant. They can handle a wide variety of samples, including high viscosity liquids. Diaphragm vacuum pumps are generally smaller than other types of vacuum pumps. Scroll pumps are made of metal and are generally recommended for solvent and water samples. They are not recommended for high acid samples. However, they are suitable for freeze drying. They can also be used for concentration applications. In this way, they have greater displacement capacity and can reach higher ultimate vacuum levels.

China OEM Permanent Magnet Frequency Converter Screw Vacuum Pump with Smart Control System   with Good quality China OEM Permanent Magnet Frequency Converter Screw Vacuum Pump with Smart Control System   with Good quality
editor by CX 2024-04-15

China supplier High Efficiency Water Cooled Screw Vacuum Pump with Best Sales

Product Description

Vacuum pump is used in the field of chemical and pharmaceutical factory

 

Product Description

Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.

Our Advantages

There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.

There is no compression in the gas, suitable for extraction of coagulable gas.

Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.

Screw material is high strength special material, material density, wear resistance, stable performance.

No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.

No oil consumption, no water.

Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.

It can be composed of oil-free unit with Roots pump and molecular pump.

 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 

Detailed Photos

 

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

 New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

High precision machining equipment

The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

 Product quality wins consumer cooperation

In shipment

 ISO 9001

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Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Customization:
Available

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screw vane pump

Are there energy-efficient options for screw vacuum pumps?

Yes, there are energy-efficient options available for screw vacuum pumps. Here’s a detailed explanation of energy-efficient features and technologies that can be found in screw vacuum pumps:

1. Variable Frequency Drives (VFD):

Screw vacuum pumps equipped with Variable Frequency Drives (VFD) offer energy efficiency by allowing precise control of the pump’s rotational speed. VFDs adjust the motor speed according to the required vacuum level, resulting in reduced energy consumption compared to fixed-speed pumps. By matching the pump’s speed to the process demands, VFDs help optimize energy usage and minimize unnecessary energy losses.

2. High-Efficiency Motors:

Energy-efficient screw vacuum pumps often incorporate high-efficiency motors. These motors are designed to minimize energy losses and improve overall efficiency. High-efficiency motors typically comply with international efficiency standards, such as the International Electrotechnical Commission (IEC) standards or the National Electrical Manufacturers Association (NEMA) standards, and are classified with high efficiency ratings, such as IE3 or NEMA Premium.

3. Advanced Control Systems:

Modern screw vacuum pumps may feature advanced control systems that optimize energy consumption. These systems utilize intelligent algorithms to monitor and adjust the pump’s operation based on real-time process conditions. By continuously assessing the demand for vacuum and adapting the pump’s performance accordingly, advanced control systems help reduce energy waste and improve overall energy efficiency.

4. Energy Recovery Systems:

Some screw vacuum pumps are equipped with energy recovery systems that capture and utilize energy that would otherwise be wasted. These systems can include heat exchangers or energy regeneration units that repurpose excess heat from the pump’s operation. By utilizing this recovered energy for other processes, such as preheating or heating applications, energy recovery systems contribute to increased overall system efficiency.

5. Optimized Pump Design:

Manufacturers continuously work on optimizing the design of screw vacuum pumps to improve energy efficiency. This can involve reducing internal friction, optimizing rotor profiles, and minimizing leakage paths. These design enhancements aim to maximize the pump’s performance while minimizing energy losses, resulting in improved overall energy efficiency.

6. Energy Monitoring and Analysis:

Energy-efficient screw vacuum pumps often come with built-in energy monitoring and analysis features. These systems allow operators to monitor the energy consumption of the pump in real-time and analyze energy usage patterns. By identifying energy-intensive periods or inefficiencies, operators can make informed decisions to optimize the pump’s operation and further improve energy efficiency.

7. Energy Efficiency Certifications:

Energy-efficient screw vacuum pumps may carry energy efficiency certifications or labels, such as the ENERGY STAR® certification or the European Union’s Energy Efficiency Directive compliance. These certifications provide reassurance that the pump has undergone testing and meets specific energy efficiency criteria, providing confidence in its energy-saving capabilities.

In summary, energy-efficient options for screw vacuum pumps exist and incorporate features such as Variable Frequency Drives (VFD), high-efficiency motors, advanced control systems, energy recovery systems, optimized pump design, energy monitoring and analysis capabilities, and energy efficiency certifications. By utilizing these energy-efficient options, industries can reduce energy consumption, lower operating costs, and minimize their environmental impact.

screw vane pump

Are there noise and vibration considerations when using screw vacuum pumps?

Yes, there are noise and vibration considerations when using screw vacuum pumps. Here’s a detailed explanation of the noise and vibration factors associated with screw vacuum pumps:

1. Noise Generation:

Screw vacuum pumps can generate noise during their operation. The noise level depends on various factors, including the pump’s design, speed, motor type, and the specific application. While screw vacuum pumps are generally quieter compared to some other types of vacuum pumps, noise levels can still vary. It’s important to consider the noise emissions of the pump, especially in environments where noise control and worker comfort are important factors.

2. Vibration:

Screw vacuum pumps can also produce vibrations during their operation. Vibrations may result from mechanical forces, imbalances, misalignment, or resonance within the pump or its associated components. Excessive vibration can lead to reduced pump performance, accelerated wear of parts, and potential damage to the pump or connected equipment. It’s essential to minimize and control vibrations to ensure smooth and reliable operation.

3. Impact on Performance:

Excessive noise and vibration can negatively impact the performance of screw vacuum pumps. High noise levels can indicate inefficiencies, mechanical issues, or the need for maintenance. Vibrations can cause misalignment, decreased sealing effectiveness, and increased wear on components, affecting the pump’s overall efficiency and vacuum generation capability. Monitoring and addressing noise and vibration concerns are crucial to maintaining optimal pump performance.

4. Noise Control Measures:

To mitigate noise generated by screw vacuum pumps, several noise control measures can be implemented. These include using sound enclosures or barriers around the pump to reduce noise propagation, installing vibration isolation mounts or pads to minimize vibration transmission to surrounding structures, and employing acoustic insulation materials to absorb and dampen noise. Additionally, selecting pumps with lower noise ratings or opting for models specifically designed for reduced noise emissions can help minimize noise concerns.

5. Vibration Control and Maintenance:

To address vibration issues, it is important to ensure proper installation and alignment of the screw vacuum pump. This includes using appropriate mounting techniques and ensuring proper anchoring to reduce vibrations. Regular maintenance, such as inspections, lubrication, and replacement of worn-out components, can help prevent excessive vibrations and maintain smooth pump operation. Additionally, balancing rotating parts and addressing any misalignment or resonance issues can help minimize vibrations and extend the pump’s service life.

6. Occupational Health and Safety:

Noise and vibration considerations are essential from an occupational health and safety perspective. Prolonged exposure to high noise levels can have detrimental effects on worker health, including hearing damage and increased stress levels. Vibrations can also contribute to operator discomfort and fatigue. It is important to comply with relevant workplace noise regulations, provide appropriate personal protective equipment, and implement measures to minimize noise and vibration exposure for personnel working with or around screw vacuum pumps.

In summary, noise and vibration considerations are important when using screw vacuum pumps. By implementing noise control measures, addressing vibration issues, ensuring proper maintenance, and prioritizing occupational health and safety, the noise and vibration levels associated with screw vacuum pumps can be effectively managed. This helps maintain pump performance, prolong equipment life, and provide a safe and comfortable working environment.

screw vane pump

What are the advantages of using a screw vacuum pump in industrial processes?

Using a screw vacuum pump in industrial processes offers several advantages, making it a preferred choice for various applications. Here are some key advantages:

  • High Efficiency: Screw vacuum pumps are known for their high efficiency in handling large volumes of gas or vapor. They operate based on positive displacement, ensuring consistent performance regardless of pressure differentials. This high volumetric efficiency allows for faster evacuation and quicker process cycles, increasing overall productivity.
  • Wide Operating Range: Screw vacuum pumps are capable of maintaining stable vacuum levels across a wide range of pressures. They can achieve both low and high vacuum levels, making them versatile for different industrial processes. This wide operating range enables their use in applications that require precise control of vacuum levels.
  • Continuous Operation: Screw vacuum pumps are designed for continuous operation without the need for frequent shutdowns or maintenance. They can handle demanding industrial processes that require sustained vacuum levels for extended periods. This continuous operation improves productivity and reduces downtime.
  • Reliability and Durability: Screw vacuum pumps are known for their reliability and robust construction. They are designed to withstand harsh operating conditions, including high temperatures, corrosive environments, and heavy-duty applications. Their durable design and materials ensure long service life and minimal maintenance requirements.
  • Low Noise Levels: Screw vacuum pumps generally produce lower noise levels compared to other types of vacuum pumps. This feature is particularly beneficial in industrial settings where noise reduction is important for the comfort and safety of workers.
  • Ability to Handle Wet and Dirty Gases: Screw vacuum pumps can handle wet and dirty gases effectively without compromising performance. They are designed to handle condensable vapors, particulates, and liquid carryover, which makes them suitable for applications where the gas or vapor may contain contaminants.
  • Reduced Environmental Impact: Screw vacuum pumps often incorporate energy-efficient designs, resulting in reduced power consumption and lower operating costs. Additionally, some models may include features such as oil-free operation, which eliminates the need for lubricating oil and reduces the environmental impact.
  • Application Versatility: Screw vacuum pumps find applications in a wide range of industries, including chemical processing, pharmaceuticals, food and beverage, power generation, electronics manufacturing, and more. They are capable of handling various gases and vapors, making them adaptable to different industrial processes.

Overall, the advantages of using a screw vacuum pump in industrial processes include high efficiency, wide operating range, continuous operation, reliability, low noise levels, ability to handle wet and dirty gases, reduced environmental impact, and application versatility. These factors contribute to improved productivity, cost savings, and enhanced process control, making screw vacuum pumps a popular choice in many industrial settings.

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editor by CX 2024-04-13