Product Description
Product Description
Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.
Our Advantages
There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.
There is no compression in the gas, suitable for extraction of coagulable gas.
Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.
Screw material is high strength special material, material density, wear resistance, stable performance.
No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.
No oil consumption, no water.
Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.
It can be composed of oil-free unit with Roots pump and molecular pump.
Typical Use
——Oil and gas recovery. ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis
Product Parameters
| Type (Air cooled series) |
Basic parameters | ||||||||
| Pumping speed (m3/h) |
Presure limit(Pa) | Power (kW) | revolution (rpm) | Inlet caliber (mm) |
outlet caliber (mm) | Pump head weight (kg) |
noise dB(A) | Overall dimension (length*width*height) (mm) |
|
| LG-10 | 10 | ≤5 | 0.75 | 2730 | KF16 | KF16 | 30 | ≤ 72 | 655x260x285 |
| LG-20 | 20 | ≤5 | 1.1 | 2840 | KF25 | KF25 | 55 | ≤72 | 720x305x370 |
| LG-50 | 50 | ≤10 | 2.2 | 2850 | KF40 | KF40 | 90 | ≤75 | 920x350x420 |
| LG-70 | 70 | ≤30 | 3 | 2850 | KF40 | KF40 | 110 | ≤75 | 910x390x460 |
| LG-90 | 90 | ≤30 | 4 | 2870 | KF50 | KF50 | 125 | ≤80 | 1000x410x495 |
Characteristic Curve
Detailed Photos
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperationIn shipmentISO 9001
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Lifetime Paid Service |
|---|---|
| Warranty: | One Year |
| Oil or Not: | Oil Free |
| Structure: | Screw |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
|
|
|---|
What is the typical lifespan of a screw vacuum pump?
The typical lifespan of a screw vacuum pump can vary depending on various factors, including the quality of the pump, maintenance practices, operating conditions, and usage patterns. Here’s a detailed explanation of the factors that can influence the lifespan of a screw vacuum pump:
1. Quality and Design:
The quality and design of the screw vacuum pump play a significant role in its lifespan. High-quality pumps manufactured by reputable companies tend to have longer lifespans compared to lower-quality or poorly designed pumps. Pumps with robust construction, durable materials, and reliable components are more likely to withstand the rigors of operation and have an extended service life.
2. Maintenance Practices:
Proper maintenance is crucial for maximizing the lifespan of a screw vacuum pump. Regular maintenance activities, such as lubrication, inspection, and cleaning, help ensure the pump operates optimally and minimizes wear and tear. Following the manufacturer’s recommended maintenance schedule, using the correct lubricants, and addressing any issues promptly can significantly extend the pump’s lifespan.
3. Operating Conditions:
The operating conditions in which the screw vacuum pump is used can impact its lifespan. Factors such as temperature, pressure, humidity, and the presence of corrosive or abrasive substances can affect the pump’s performance and longevity. Pumps designed for specific operating conditions or equipped with protective measures, such as coatings or corrosion-resistant materials, may have an extended lifespan in challenging environments.
4. Usage Patterns:
The usage patterns of the screw vacuum pump also influence its lifespan. Factors such as duty cycle, operating hours, and load variations can impact the wear and tear on the pump’s components. Pumps subjected to continuous or heavy-duty usage may experience more significant wear and have a shorter lifespan compared to pumps used intermittently or under lighter loads.
5. Maintenance and Repair History:
The maintenance and repair history of the screw vacuum pump can provide insights into its lifespan. Pumps that have been well-maintained, with regular servicing, timely repairs, and component replacements as needed, are more likely to have longer lifespans. Conversely, pumps that have a history of neglected maintenance or frequent breakdowns may have reduced lifespans.
6. Technological Advancements:
The ongoing advancements in screw vacuum pump technology can also impact the lifespan of pumps. Newer generations of pumps may incorporate improved designs, materials, and components that enhance reliability and durability. Pumps featuring advanced monitoring and diagnostic capabilities can help detect and address potential issues before they escalate, thus prolonging the pump’s lifespan.
It is important to note that the typical lifespan of a screw vacuum pump can range from several years to several decades, depending on the aforementioned factors. While some pumps may require replacement after a decade or so of service, well-maintained pumps operating in favorable conditions can exceed 20 years of reliable operation.
Ultimately, to determine the specific lifespan of a screw vacuum pump, it is advisable to consult the manufacturer’s guidelines, consider the operating conditions, and implement a proactive maintenance program to ensure optimal performance and longevity.
Can screw vacuum pumps be used in pharmaceutical and chemical industries?
Yes, screw vacuum pumps can be used in both the pharmaceutical and chemical industries. Here’s a detailed explanation of their applications and benefits in these industries:
Pharmaceutical Industry:
In the pharmaceutical industry, screw vacuum pumps play a crucial role in various processes, including:
1. Drying and Dehydration: Screw vacuum pumps are used for drying pharmaceutical products, such as tablets, powders, and granules. They create a vacuum environment that facilitates the removal of moisture, ensuring product stability and extending shelf life.
2. Distillation and Evaporation: Screw vacuum pumps are employed in distillation and evaporation processes to remove solvents, concentrate solutions, or separate components. They enable precise control over temperature and pressure conditions, ensuring efficient and high-quality separation of pharmaceutical compounds.
3. Filtration and Sterilization: Screw vacuum pumps are utilized in filtration systems to create suction for the filtration of pharmaceutical liquids and solutions. They are also employed in sterilization processes, such as autoclaves, where they help create the necessary vacuum conditions for steam sterilization.
4. Freeze Drying: Screw vacuum pumps are commonly used in freeze drying, also known as lyophilization, which is a widely used method for preserving sensitive pharmaceutical products. They facilitate the removal of water from frozen products under vacuum, preserving their structure, stability, and efficacy.
Chemical Industry:
In the chemical industry, screw vacuum pumps find applications in various processes, including:
1. Vacuum Distillation: Screw vacuum pumps are employed in vacuum distillation processes to separate and purify chemical compounds based on their boiling points. They create a vacuum environment that lowers the boiling points of the substances, enabling more efficient separation and reducing the energy required for the process.
2. Solvent Recovery: Screw vacuum pumps are used for solvent recovery in chemical production. They help remove solvents from mixtures, allowing for their reuse and reducing waste and environmental impact.
3. Vacuum Filtration: Screw vacuum pumps are utilized in vacuum filtration systems to facilitate the separation of solids from liquids or gases. They create suction that aids in the filtration process, improving efficiency and throughput.
4. Reactor Applications: Screw vacuum pumps are employed in various reactor applications, including creating vacuum conditions for chemical reactions that require low pressure or removing byproducts or unreacted gases from the reaction vessel.
Benefits:
There are several benefits of using screw vacuum pumps in the pharmaceutical and chemical industries:
1. Efficiency: Screw vacuum pumps offer high pumping speeds, allowing for rapid evacuation and faster processing times in pharmaceutical and chemical processes.
2. Control: Screw vacuum pumps can be easily integrated into automated systems, allowing for precise control and adjustment of vacuum levels, temperature, and other process parameters.
3. Versatility: Screw vacuum pumps can handle a wide range of chemical compounds and pharmaceutical products, making them suitable for diverse applications in these industries.
4. Reliability: Screw vacuum pumps are known for their robust construction and reliable performance, ensuring continuous operation and minimizing downtime.
5. Oil-Free Operation: Many screw vacuum pumps are designed for oil-free operation, which is essential in pharmaceutical and chemical applications where contamination from lubricating oil must be avoided.
6. Compliance: Screw vacuum pumps can meet the stringent requirements and standards of the pharmaceutical and chemical industries, including Good Manufacturing Practice (GMP) guidelines and safety regulations.
In summary, screw vacuum pumps are well-suited for applications in the pharmaceutical and chemical industries. Their efficiency, control capabilities, versatility, reliability, oil-free operation, and compliance with industry standards make them valuable assets in various processes, ranging from drying and distillation to filtration and sterilization.
What is a screw vacuum pump, and how does it operate?
A screw vacuum pump is a type of positive displacement vacuum pump that utilizes two or more intermeshing screws to create a vacuum by trapping and transporting gas or vapor from the inlet to the outlet of the pump. It operates based on the principle of volumetric compression.
The basic components of a screw vacuum pump include rotors (screws), a housing, and inlet and outlet ports. The rotors are typically helical in shape and have precise screw profiles. They are mounted on parallel shafts within the pump housing. As the rotors rotate, the intermeshing screws create sealed cavities or “pockets” between the rotor lobes and the housing.
The operation of a screw vacuum pump typically involves the following steps:
- Inlet Stage: At the beginning of the pump cycle, the rotors start rotating. As the cavity between the rotor lobes and the housing passes the inlet port, gas or vapor is drawn into the cavity. The volume of the cavity expands, creating a low-pressure zone at the inlet.
- Compression Stage: As the rotors continue to rotate, the cavity moves towards the outlet port, gradually reducing its volume. This reduction in volume compresses the gas or vapor trapped within the cavity, causing its pressure to increase.
- Outlet Stage: Finally, when the cavity reaches the outlet port, the compressed gas or vapor is discharged from the pump, and the cycle repeats.
It is important to note that screw vacuum pumps can operate with either dry or liquid seals. Dry screw vacuum pumps rely on tight clearances between the rotors and the housing to create an effective seal, while liquid-sealed screw vacuum pumps use a liquid sealant to prevent gas leakage and provide lubrication between the rotor surfaces.
Screw vacuum pumps offer several advantages in various applications:
- High Efficiency: Screw vacuum pumps can achieve high volumetric efficiency due to their positive displacement design, enabling them to handle large volumes of gas or vapor efficiently.
- Continuous Operation: These pumps are capable of continuous operation, making them suitable for demanding industrial processes requiring sustained vacuum levels.
- Reliability: Screw vacuum pumps are known for their reliability and robust construction, making them suitable for harsh operating conditions.
- Low Noise Levels: Compared to other types of vacuum pumps, screw vacuum pumps often produce lower noise levels during operation.
- Wide Range of Applications: Screw vacuum pumps find applications in various industries, including chemical processing, pharmaceuticals, food and beverage, wastewater treatment, and more.
In summary, a screw vacuum pump is a positive displacement pump that utilizes intermeshing screws to create a vacuum by trapping and compressing gas or vapor. Its operation involves drawing gas into the cavity, compressing it, and then discharging it. Screw vacuum pumps offer high efficiency, reliability, and suitability for a wide range of applications, making them a popular choice in many industries.
editor by Dream 2024-05-17
China high quality High Pressure Vacuum Pump Run Vacuum Pump CNC Screw Vacuum Pump with high quality
Product Description
EXTERIOR DESIGN INTERIOR DESIGN
ZheJiang CZPT Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CZPT is a comprehensive screw air compressor
manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,
a comprehensive first-class exhibition hall and a testing laboratory.
CZPT has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production
concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology
of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.
The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD
two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric
portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CZPT adheres to the business philosophy of
cooperation and mutual benefit to provide a one-stop service for every customer!
CZPT air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South
Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CZPT products have won a good reputation from users for their excellent
quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with
excellent products and meticulous after-sales service!
CZPT warmly welcome customers to visit our factory and establish a wide range of cooperation!
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 1 Year, 2 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
Basic knowledge of vacuum pump
A vacuum pump is used to create a relative vacuum within a sealed volume. These pumps take gas molecules out of the sealed volume and expel them, leaving a partial vacuum. They can be used in a variety of applications, including medicine and laboratory research. This article will cover the basics of vacuum pumps, including how they operate and the materials they use. You will also learn about typical applications and fees.
How it works
A vacuum pump is a pump that removes air from a specific space. These pumps are divided into three types according to their function. Positive displacement pumps are used in the low vacuum range and high vacuum pumps are used in the ultra-high vacuum range. The performance of a vacuum pump depends on the quality of the vacuum it produces.
A vacuum pump creates a partial vacuum above the surrounding atmospheric pressure. The speed of the pump is proportional to the pressure difference between the ambient atmosphere and the base pressure of the pump. Choose a base pressure for a specific process, not the lowest possible pressure in the system.
A scroll pump is also a type of vacuum pump. This type of pump consists of two scrolls, the inner scroll running around the gas volume. It then compresses the gas in a spiral fashion until it reaches the maximum pressure at its center. The inner and outer scrolls are separated by a polymer tip seal that provides an axial seal between them. Its pumping speed ranges from 5.0 to 46 m3/h.
Another type of vacuum pump is the screw pump, which uses two rotating screws in one chamber. The screw in the screw pump is a left-handed screw, and the other is a right-handed screw. The two screws do not touch each other when engaged, preventing contamination of the medium. They also feature high pumping speeds, low operating costs and low maintenance requirements.
The vacuum pump consists of several parts such as rotor and base. These components create an area of low pressure. Gas and water molecules rush into this low pressure area, where they are sucked into the pump. The pump also rotates, preventing fluid leakage to the low pressure side.
The main function of a vacuum pump is to remove gas particles from an enclosed space. It does this by changing gas molecules between high and low pressure states. A vacuum pump can also generate a partial vacuum. There are several types of vacuum pumps, each designed to perform a specific function, so it is important to choose the right type for your application.
Vacuum Pump Materials
There are two main materials used in vacuum pumps: metal and polyethylene. Metal is more durable, while polyethylene is cheaper and more flexible. However, these materials are not suitable for high pressure and may cause damage. Therefore, if you want to design a high-pressure pump, it is best to use metal materials.
Vacuum pumps are required in a variety of industrial environments and manufacturing processes. The most common vacuum pump is a positive displacement vacuum pump, which transports a gas load from the inlet to the outlet. The main disadvantage of this pump is that it can only generate a partial vacuum; higher vacuums must be achieved through other techniques.
Materials used in vacuum pumps vary from high to rough vacuum pumps. Low pressure ranges are typically below 1 x 10-3 mbar, but high vacuum pumps are used for extreme vacuum. They also differ in manufacturing tolerances, seals used, materials used and operating conditions.
The choice of vacuum pump material depends on the process. The vacuum range and ultimate pressure of the system must be carefully analyzed to find the right material for the job. Depending on the purpose of the pump, a variety of materials can be used, from ceramic to plastic substrates. When choosing a vacuum pump material, be sure to consider its durability and corrosion resistance.
Dry and wet vacuum pumps use oil to lubricate internal parts. This prevents wear of the pump due to corrosion. These types of pumps are also recommended for continuous use and are ideal for applications where the gas is acidic or corrosive. Therefore, they are widely used in the chemical and food industries. They are also used in rotary evaporation and volatile compound processing.
Positive displacement pumps are the most common type. They work by letting gas flow into a cavity and venting it into the atmosphere. Additionally, momentum transfer pumps, also known as molecular pumps, use high-velocity jets of high-density fluids to transport air and gases. These pumps are also used for medical purposes. 
Typical application
Vacuum pumps are used to remove large amounts of air and water from the process. They are used in various industries to improve performance. For example, liquid ring vacuum pumps are used in packaging production to produce plastic sheets in the desired shape and size. Large-capacity suction pumps are used in the chemical industry to improve the surface properties of materials and speed up filtration.
There are two basic principles of vacuum pumps: entrapment and gas transfer. Positive displacement pumps are suitable for low to medium vacuums, while momentum transfer and retention pumps are suitable for high vacuums. Typically, high vacuum systems use two or more pumps working in series.
There are three main categories of vacuum pumps: primary, booster, and secondary. Their working pressure ranges from a few millimeters above atmospheric pressure. They also have several different technologies, including positive displacement, gas transfer, and gas capture. These pumps transport gas molecules through momentum exchange. Typically, they release gas molecules at roughly the same rate as they entered. When the process is complete, the gas molecules are slightly above atmospheric pressure. The discharge pressure is equal to the lowest pressure achieved, which is the compression ratio.
Vacuum pumps are widely used in all walks of life. They can be found in almost every industrial sector, including food processing. For example, they are used to make sausages and food products. In addition, they are used in landfill and digester compressors. They can also be used to build solar panels.
Oil lubricated vacuum pumps are currently the most energy-efficient vacuum pumps. These pumps are suitable for a variety of industrial applications including freeze drying and process engineering. These pumps use oil as a sealant and coolant, which makes them ideal for a variety of applications. These pumps are also very sensitive to vibration.
Another type of vacuum pump is a turbomolecular pump. These pumps have multiple stages and angled vanes. Unlike mechanical pumps, turbomolecular pumps sweep out larger areas at higher pumping speeds. In addition, they can generate ultra-high oil-free vacuums. Additionally, they have no moving parts, which makes them ideal for high vacuum pressures. 
Vacuum Pump Cost
Annual maintenance costs for vacuum pumps range from $242 to $337. The energy consumption of the vacuum pump is also a consideration, as it consumes electricity throughout its operating cycle. For example, an electric motor for a 1 hp pump uses 0.55 kW/hr, which equates to 2,200 kWh of energy per year.
Energy cost is the largest part of the total cost of a vacuum pump. They are usually four to five times higher than the initial purchase price. Therefore, choosing a more energy efficient system can reduce the total cost of ownership and extend the payback period. For many clients, this can be millions of dollars.
A vacuum pump works by compressing gas as it enters a chamber. This pushes the gas molecules towards the exhaust. The exhaust gas is then vented to the atmosphere. A special spring-loaded vane seals the pump’s chamber, creating an airtight seal. Specially formulated oils are also used to lubricate, cool and seal rotors.
Vacuum pumps are not cheap, but they have many advantages over water suction. One of the main advantages of vacuum pumps is their flexibility and reliability. This is an industry-proven solution that has been around for years. However, the initial cost of a vacuum pump is higher than that of a water aspirator.
If the vacuum pump fails unexpectedly, replacement costs can be high. Proper maintenance can extend the life of your system and prevent unplanned downtime. However, no one can predict when a pump will fail, and if a pump does fail, the cost can far exceed the cost of buying a new pump. Therefore, investing in preventive maintenance is a wise investment.
There are many types of vacuum pumps, not all of which are suitable for the same type of application. Make sure to choose a pump with the power required for the job. It should also be able to handle a variety of samples.
editor by Dream 2024-05-17
China OEM Best Sell Industrial Cheap Screw Vacuum Pump Supplier for General Industrial Equipment vacuum pump for ac
Product Description
EXTERIOR DESIGN INTERIOR DESIGN
ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor
manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,
a comprehensive first-class exhibition hall and a testing laboratory.
CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production
concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology
of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.
The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD
two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric
portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CHINAMFG adheres to the business philosophy of
cooperation and mutual benefit to provide a one-stop service for every customer!
CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South
Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CHINAMFG products have won a good reputation from users for their excellent
quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with
excellent products and meticulous after-sales service!
CHINAMFG warmly welcome customers to visit our factory and establish a wide range of cooperation!
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 1 Year, 2 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
What are the cost considerations when purchasing and maintaining screw vacuum pumps?
When purchasing and maintaining screw vacuum pumps, several cost considerations come into play. Here’s a detailed explanation of the key factors to consider:
1. Initial Purchase Cost:
The initial purchase cost of a screw vacuum pump is an important consideration. The cost can vary depending on factors such as the pump’s capacity, specifications, features, and the manufacturer. Generally, screw vacuum pumps tend to have a higher upfront cost compared to some other types of vacuum pumps. However, it’s essential to evaluate the long-term benefits and performance advantages offered by screw vacuum pumps to determine their overall value for the specific application.
2. Energy Consumption:
Energy consumption is a significant ongoing cost associated with operating screw vacuum pumps. While screw vacuum pumps are known for their high efficiency, it’s important to consider the power requirements and energy consumption of the specific pump model. Opting for energy-efficient screw vacuum pumps can result in long-term cost savings by reducing electricity bills and minimizing the environmental impact. Additionally, pumps equipped with advanced control systems or variable speed drives allow for better energy optimization and can further enhance cost-effectiveness.
3. Maintenance and Service:
Maintenance and service costs are important considerations throughout the lifecycle of a screw vacuum pump. Regular maintenance is necessary to ensure optimal performance, reliability, and longevity of the equipment. The specific maintenance requirements and associated costs can vary depending on the pump model and manufacturer. It’s crucial to follow the manufacturer’s recommended maintenance schedule and guidelines. Some maintenance tasks may include changing seals, replacing filters, inspecting and lubricating bearings, and monitoring performance parameters. Proper maintenance can prevent costly breakdowns, extend the pump’s service life, and minimize unexpected repair expenses.
4. Spare Parts and Consumables:
When budgeting for screw vacuum pumps, it’s important to consider the cost of spare parts and consumables. Over time, certain components of the pump may require replacement, such as seals, gaskets, filters, or lubricants. The availability and cost of these spare parts can vary depending on the pump model and manufacturer. It’s advisable to inquire about the availability, pricing, and expected lifespan of consumables when purchasing the pump and factor these costs into the overall budget.
5. Operational Downtime:
Operational downtime can have significant cost implications for any industrial process. When a screw vacuum pump requires maintenance, repair, or replacement, it may result in downtime, leading to production interruptions, decreased efficiency, and potential revenue loss. Therefore, it’s important to consider the reliability, serviceability, and availability of technical support when choosing a screw vacuum pump. Opting for reputable manufacturers with a track record of providing reliable products and responsive customer support can help minimize operational downtime and mitigate associated costs.
6. Lifecycle Cost Analysis:
When evaluating the cost considerations of screw vacuum pumps, it’s beneficial to conduct a lifecycle cost analysis. This analysis takes into account not only the initial purchase cost but also the long-term operational costs, maintenance expenses, energy consumption, and expected service life of the pump. By considering the total cost of ownership over the pump’s lifespan, including factors like efficiency, reliability, and maintenance requirements, it becomes easier to assess the cost-effectiveness of different pump options and make informed purchasing decisions.
7. Warranty and After-Sales Support:
Considering the warranty and after-sales support offered by the pump manufacturer is essential. A comprehensive warranty can provide cost protection against potential defects or premature failures. Additionally, reliable after-sales support, technical assistance, and readily available spare parts can contribute to minimizing downtime, reducing repair costs, and ensuring the long-term performance of the screw vacuum pump.
In summary, the cost considerations when purchasing and maintaining screw vacuum pumps include the initial purchase cost, energy consumption, maintenance and service expenses, spare parts and consumables, operational downtime, lifecycle cost analysis, and warranty and after-sales support. By carefully evaluating these factors and assessing the specific needs of the application, businesses can make informed decisions to optimize cost-effectiveness and achieve reliable vacuum pump performance.
What is the range of vacuum levels that screw vacuum pumps can achieve?
Screw vacuum pumps are capable of achieving a wide range of vacuum levels, depending on the specific design and operating characteristics of the pump. Here is a detailed explanation of the typical range of vacuum levels that screw vacuum pumps can achieve:
1. Low Vacuum:
Screw vacuum pumps can operate in the low vacuum range, typically defined as vacuum levels between atmospheric pressure (760 torr) and around 1 torr. In this range, screw vacuum pumps can efficiently handle applications that require moderate vacuum levels, such as packaging, drying processes, and general industrial applications.
2. Medium Vacuum:
Screw vacuum pumps are also suitable for medium vacuum applications, which typically range from about 1 torr down to approximately 10^-3 torr (or 0.001 torr). In this range, screw vacuum pumps offer reliable performance and can be used in various industries and processes, including chemical processing, vacuum distillation, freeze drying, and composite manufacturing.
3. High Vacuum:
While screw vacuum pumps are not typically used for achieving ultra-high vacuum levels, they can still operate in the high vacuum range. High vacuum is generally defined as vacuum levels below 10^-3 torr (or 0.001 torr) down to around 10^-6 torr (or 0.000001 torr). Screw vacuum pumps can be employed in high vacuum applications where slightly higher pressures are acceptable, such as in research laboratories, vacuum coating, and some semiconductor manufacturing processes.
It’s important to note that the achievable vacuum levels may vary depending on factors such as the specific design and size of the screw vacuum pump, the gas composition being pumped, system conductance, and the presence of any leaks or contaminants in the vacuum system. Additionally, the performance of a screw vacuum pump may also be influenced by the process conditions and the specific application requirements.
In summary, screw vacuum pumps can achieve vacuum levels ranging from low vacuum (around 1 torr) to medium vacuum (down to approximately 10^-3 torr) and can also operate in the high vacuum range (below 10^-3 torr). The appropriate range of vacuum level for a specific application should be determined based on the process requirements, industry standards, and the capabilities of the screw vacuum pump.
What is a screw vacuum pump, and how does it operate?
A screw vacuum pump is a type of positive displacement vacuum pump that utilizes two or more intermeshing screws to create a vacuum by trapping and transporting gas or vapor from the inlet to the outlet of the pump. It operates based on the principle of volumetric compression.
The basic components of a screw vacuum pump include rotors (screws), a housing, and inlet and outlet ports. The rotors are typically helical in shape and have precise screw profiles. They are mounted on parallel shafts within the pump housing. As the rotors rotate, the intermeshing screws create sealed cavities or “pockets” between the rotor lobes and the housing.
The operation of a screw vacuum pump typically involves the following steps:
- Inlet Stage: At the beginning of the pump cycle, the rotors start rotating. As the cavity between the rotor lobes and the housing passes the inlet port, gas or vapor is drawn into the cavity. The volume of the cavity expands, creating a low-pressure zone at the inlet.
- Compression Stage: As the rotors continue to rotate, the cavity moves towards the outlet port, gradually reducing its volume. This reduction in volume compresses the gas or vapor trapped within the cavity, causing its pressure to increase.
- Outlet Stage: Finally, when the cavity reaches the outlet port, the compressed gas or vapor is discharged from the pump, and the cycle repeats.
It is important to note that screw vacuum pumps can operate with either dry or liquid seals. Dry screw vacuum pumps rely on tight clearances between the rotors and the housing to create an effective seal, while liquid-sealed screw vacuum pumps use a liquid sealant to prevent gas leakage and provide lubrication between the rotor surfaces.
Screw vacuum pumps offer several advantages in various applications:
- High Efficiency: Screw vacuum pumps can achieve high volumetric efficiency due to their positive displacement design, enabling them to handle large volumes of gas or vapor efficiently.
- Continuous Operation: These pumps are capable of continuous operation, making them suitable for demanding industrial processes requiring sustained vacuum levels.
- Reliability: Screw vacuum pumps are known for their reliability and robust construction, making them suitable for harsh operating conditions.
- Low Noise Levels: Compared to other types of vacuum pumps, screw vacuum pumps often produce lower noise levels during operation.
- Wide Range of Applications: Screw vacuum pumps find applications in various industries, including chemical processing, pharmaceuticals, food and beverage, wastewater treatment, and more.
In summary, a screw vacuum pump is a positive displacement pump that utilizes intermeshing screws to create a vacuum by trapping and compressing gas or vapor. Its operation involves drawing gas into the cavity, compressing it, and then discharging it. Screw vacuum pumps offer high efficiency, reliability, and suitability for a wide range of applications, making them a popular choice in many industries.
editor by Dream 2024-05-16
China supplier 5L/S Oil-Free Dry Screw Vacuum Pump vacuum pump for ac
Product Description
Dry Screw Vacuum Pump RSB571
Product Description
Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.
There is no medium in the working chamber, which can obtain a clean vacuum.
No clearance between rotating parts, high speed operation, small overall volume.
There is no compression in the gas, suitable for extraction of coagulable gas.
Can remove a lot of steam and a small amount of dust gas occasions.
High vacuum, the ultimate vacuum up to 1 Pa.
Screw material is high strength special material, material density, wear resistance, stable performance.
No friction rotating parts, low noise.
Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.
No oil consumption, no water.
Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.
It can be composed of oil-free unit with Roots pump and molecular pump.
Product Parameters
| Product Model | 50/60Hz | RSB571 |
| Pumping Speed | 50Hz | 18m³/H |
| 60Hz | 22m³/H | |
| Ultimate Pressure | mbar | 0.03 |
| Inlet Diameter | KF40 | |
| Voltage | 50Hz | 200-240/345-415V |
| 60Hz | 220-275/380-480V | |
| Motor Power | kW | 1.5 |
| Rotate Speed | r/min | 2900/3500 |
| Noise Level | dB | 72 |
| Cooling Mode | Air Cooling | |
| Net Weight | kg | 48 |
Detailed Photos
Installation Instructions
Certifications
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Screw Number: | Double Screw Pump |
|---|---|
| Screw Suction Method: | Single Suction |
| Pump Shaft Position: | Horizontal |
| Performance: | Anticorrosion |
| Application: | Chemical |
| Certification: | CE, ISO |
| Samples: |
US$ 4500/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Are there energy-efficient options for screw vacuum pumps?
Yes, there are energy-efficient options available for screw vacuum pumps. Here’s a detailed explanation of energy-efficient features and technologies that can be found in screw vacuum pumps:
1. Variable Frequency Drives (VFD):
Screw vacuum pumps equipped with Variable Frequency Drives (VFD) offer energy efficiency by allowing precise control of the pump’s rotational speed. VFDs adjust the motor speed according to the required vacuum level, resulting in reduced energy consumption compared to fixed-speed pumps. By matching the pump’s speed to the process demands, VFDs help optimize energy usage and minimize unnecessary energy losses.
2. High-Efficiency Motors:
Energy-efficient screw vacuum pumps often incorporate high-efficiency motors. These motors are designed to minimize energy losses and improve overall efficiency. High-efficiency motors typically comply with international efficiency standards, such as the International Electrotechnical Commission (IEC) standards or the National Electrical Manufacturers Association (NEMA) standards, and are classified with high efficiency ratings, such as IE3 or NEMA Premium.
3. Advanced Control Systems:
Modern screw vacuum pumps may feature advanced control systems that optimize energy consumption. These systems utilize intelligent algorithms to monitor and adjust the pump’s operation based on real-time process conditions. By continuously assessing the demand for vacuum and adapting the pump’s performance accordingly, advanced control systems help reduce energy waste and improve overall energy efficiency.
4. Energy Recovery Systems:
Some screw vacuum pumps are equipped with energy recovery systems that capture and utilize energy that would otherwise be wasted. These systems can include heat exchangers or energy regeneration units that repurpose excess heat from the pump’s operation. By utilizing this recovered energy for other processes, such as preheating or heating applications, energy recovery systems contribute to increased overall system efficiency.
5. Optimized Pump Design:
Manufacturers continuously work on optimizing the design of screw vacuum pumps to improve energy efficiency. This can involve reducing internal friction, optimizing rotor profiles, and minimizing leakage paths. These design enhancements aim to maximize the pump’s performance while minimizing energy losses, resulting in improved overall energy efficiency.
6. Energy Monitoring and Analysis:
Energy-efficient screw vacuum pumps often come with built-in energy monitoring and analysis features. These systems allow operators to monitor the energy consumption of the pump in real-time and analyze energy usage patterns. By identifying energy-intensive periods or inefficiencies, operators can make informed decisions to optimize the pump’s operation and further improve energy efficiency.
7. Energy Efficiency Certifications:
Energy-efficient screw vacuum pumps may carry energy efficiency certifications or labels, such as the ENERGY STAR® certification or the European Union’s Energy Efficiency Directive compliance. These certifications provide reassurance that the pump has undergone testing and meets specific energy efficiency criteria, providing confidence in its energy-saving capabilities.
In summary, energy-efficient options for screw vacuum pumps exist and incorporate features such as Variable Frequency Drives (VFD), high-efficiency motors, advanced control systems, energy recovery systems, optimized pump design, energy monitoring and analysis capabilities, and energy efficiency certifications. By utilizing these energy-efficient options, industries can reduce energy consumption, lower operating costs, and minimize their environmental impact.
Are there noise and vibration considerations when using screw vacuum pumps?
Yes, there are noise and vibration considerations when using screw vacuum pumps. Here’s a detailed explanation of the noise and vibration factors associated with screw vacuum pumps:
1. Noise Generation:
Screw vacuum pumps can generate noise during their operation. The noise level depends on various factors, including the pump’s design, speed, motor type, and the specific application. While screw vacuum pumps are generally quieter compared to some other types of vacuum pumps, noise levels can still vary. It’s important to consider the noise emissions of the pump, especially in environments where noise control and worker comfort are important factors.
2. Vibration:
Screw vacuum pumps can also produce vibrations during their operation. Vibrations may result from mechanical forces, imbalances, misalignment, or resonance within the pump or its associated components. Excessive vibration can lead to reduced pump performance, accelerated wear of parts, and potential damage to the pump or connected equipment. It’s essential to minimize and control vibrations to ensure smooth and reliable operation.
3. Impact on Performance:
Excessive noise and vibration can negatively impact the performance of screw vacuum pumps. High noise levels can indicate inefficiencies, mechanical issues, or the need for maintenance. Vibrations can cause misalignment, decreased sealing effectiveness, and increased wear on components, affecting the pump’s overall efficiency and vacuum generation capability. Monitoring and addressing noise and vibration concerns are crucial to maintaining optimal pump performance.
4. Noise Control Measures:
To mitigate noise generated by screw vacuum pumps, several noise control measures can be implemented. These include using sound enclosures or barriers around the pump to reduce noise propagation, installing vibration isolation mounts or pads to minimize vibration transmission to surrounding structures, and employing acoustic insulation materials to absorb and dampen noise. Additionally, selecting pumps with lower noise ratings or opting for models specifically designed for reduced noise emissions can help minimize noise concerns.
5. Vibration Control and Maintenance:
To address vibration issues, it is important to ensure proper installation and alignment of the screw vacuum pump. This includes using appropriate mounting techniques and ensuring proper anchoring to reduce vibrations. Regular maintenance, such as inspections, lubrication, and replacement of worn-out components, can help prevent excessive vibrations and maintain smooth pump operation. Additionally, balancing rotating parts and addressing any misalignment or resonance issues can help minimize vibrations and extend the pump’s service life.
6. Occupational Health and Safety:
Noise and vibration considerations are essential from an occupational health and safety perspective. Prolonged exposure to high noise levels can have detrimental effects on worker health, including hearing damage and increased stress levels. Vibrations can also contribute to operator discomfort and fatigue. It is important to comply with relevant workplace noise regulations, provide appropriate personal protective equipment, and implement measures to minimize noise and vibration exposure for personnel working with or around screw vacuum pumps.
In summary, noise and vibration considerations are important when using screw vacuum pumps. By implementing noise control measures, addressing vibration issues, ensuring proper maintenance, and prioritizing occupational health and safety, the noise and vibration levels associated with screw vacuum pumps can be effectively managed. This helps maintain pump performance, prolong equipment life, and provide a safe and comfortable working environment.
How does the design of a screw vacuum pump contribute to its efficiency?
The design of a screw vacuum pump plays a crucial role in determining its efficiency. Several design features and considerations contribute to the overall efficiency of a screw vacuum pump. Here’s a detailed explanation of how the design influences its efficiency:
1. Positive Displacement Principle:
Screw vacuum pumps operate based on the positive displacement principle. The pump consists of two intermeshing screws (rotors) that rotate in opposite directions. As the screws rotate, they trap and transport gas or vapor from the inlet to the outlet. This positive displacement action ensures a consistent flow rate regardless of pressure differentials, resulting in efficient evacuation and faster process cycles.
2. Rotor Profile and Geometry:
The profile and geometry of the rotors significantly impact the efficiency of a screw vacuum pump. The rotors are designed with precise helical profiles that create a sealing line along the length of the screws. This sealing line ensures minimal leakage and maximizes the volumetric efficiency of the pump. The optimal rotor profile minimizes internal leakage and maximizes the gas compression ratio, leading to improved overall efficiency.
3. Clearances and Sealing Mechanism:
Tight clearances between the rotors and the pump housing are critical for efficient operation. The design of a screw vacuum pump incorporates precise tolerances to maintain proper clearances. These tight clearances minimize backflow and gas leakage, ensuring that the pumped gas or vapor is efficiently transported from the inlet to the outlet. Additionally, the sealing mechanism, such as O-rings or liquid seals, further enhances the sealing efficiency and minimizes internal leakage.
4. Cooling and Lubrication:
Screw vacuum pumps require effective cooling and lubrication systems to maintain their efficiency. The design includes cooling jackets or channels that allow for efficient heat dissipation, preventing overheating and ensuring stable operation. Lubrication systems provide proper lubrication to minimize friction between the rotors and housing, reducing energy losses and improving overall efficiency.
5. Materials and Construction:
The choice of materials and construction of a screw vacuum pump impact its efficiency and reliability. The pump components are typically made from materials that offer good resistance to wear, corrosion, and high temperatures. The selection of appropriate materials ensures minimal internal losses, reduces energy consumption, and extends the lifespan of the pump.
6. Control Systems and Automation:
Modern screw vacuum pumps often incorporate advanced control systems and automation features. These systems optimize the pump’s performance by adjusting operating parameters such as speed, cooling, and lubrication based on real-time process conditions. By optimizing these parameters, the pump can operate at its highest efficiency under different operating conditions, resulting in energy savings and improved overall efficiency.
7. System Integration and Optimization:
The design of a screw vacuum pump also considers its integration into the overall vacuum system. Proper system integration, including the sizing and selection of ancillary equipment such as separators, filters, and valves, ensures optimal performance and efficiency. The design also accounts for the reduction of pressure losses, minimizing the energy required for gas compression and improving overall system efficiency.
In summary, the design of a screw vacuum pump contributes significantly to its efficiency. The positive displacement principle, rotor profile and geometry, clearances and sealing mechanism, cooling and lubrication systems, materials and construction, control systems and automation, and system integration all play crucial roles in maximizing the pump’s efficiency. By optimizing these design aspects, screw vacuum pumps can achieve high efficiency, leading to improved productivity, energy savings, and reduced operating costs in various industrial applications.
editor by Dream 2024-05-16
China best Electric Oil Free Screw Vacuum Pump for Electronics Industry vacuum pump engine
Product Description
EXTERIOR DESIGN INTERIOR DESIGN
Product Parameters
Screw Vacuum Pump
Feature of Screw Vacuum Pump:
1.Negative pressure stable, improve product pass rate
2. Improve production efficiency, avoid duplication of work
3.Energy-saving stable and efficient, energy-saving between 25%-75%
4.Compression Cavity oil-free Lubrication, reduce operating costs
5.Simple structure, easy maintenance, reduce maintenance time
6.The best industrial investment products, Rapid Return Cycle
| Product Name | Screw Vacuum Pump |
| Voltage | 220V/380V/440V/525V |
| Weight | 480-11000kg |
| Motor power | 5.5KW-250KW |
| Outlet Size | DN80-DN400 |
| Pressure | 10-85Kpa |
| Driven Method | Permanent Magnet Synchronization |
| Type | High pressure/Low pressure |
| Feature | Oil-free |
| OEM/ODM | Accept customization,Voltage/power/horsepower/working pressure can be customized |
We accept non-standard orders, export orders, voltage/power/pressure,etc., which can be customized. If you are interested in our products, please contact us!
Product Description
Related Products
Our Advantages
Company Profile
Certifications
Customer Photo
Packaging & Shipping
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price.
If you are interested in our products, please contact us! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online Service |
|---|---|
| Warranty: | 1 Year |
| Oil or Not: | Oil Free |
| Structure: | Rotary Vacuum Pump |
| Exhauster Method: | Positive Displacement Pump |
| Vacuum Degree: | Vacuum |
| Customization: |
Available
|
|
|---|
Types of vacuum pumps
A vacuum pump is a device that pulls gas molecules out of a sealed volume and maintains a partial vacuum. Its job is to create a relative vacuum within its capabilities. Several types of vacuum pumps are available, including scroll and rotary piston models. Each has its own characteristics and uses. To learn more, read this article.
Screw Pump
Screw vacuum pumps use a mechanical screw to move an air or gas chamber to the axial housing wall. The movement of the chamber reduces the volume of gas, which is pre-compressed before being expelled through the pressure connection. These pumps can be single-pitch models or variable-pitch models. Variable pitch models feature variable pitch rotors that help distribute heat loads evenly across the rotor. Some models also include a thermostatic control valve that shuts off the pump if the water temperature gets too high. Screw vacuum pumps are available in single-ended or double-ended designs. Single-ended and double-ended screw pumps provide up to 3.7 x 10-4 Torr and an ultimate vacuum of 900 m3/h (560 cfm), which is sufficient for many industrial processes. Progressive cavity pumps are particularly suitable for vapor compression applications. These pumps also have an internal rotor to minimize layer formation. Combined with air cooling, they are suitable for use in hazardous environments. In addition, the screw rotor design prevents the build-up of substances in the pump cavity that could react with high temperatures. These pumps are also easily removable for quick cleaning. Screw vacuum pumps are also designed for low cost and minimal maintenance. Agknx screw vacuum pumps are designed in Germany and are very reliable and economical. Pump performance depends on cooling system and temperature. The temperature of the water used should be kept within a certain range, otherwise the pump may overheat and fail. Screw vacuum pumps are often used in scientific experiments. They are standard main pumps in large storage rings, gravitational wave detectors, and space simulation chambers. One of the largest ultra-high vacuum chambers in the world is made of screw vacuum pumps. An example is the KATRIN experiment. There are two types of screw vacuum pumps: oil-sealed and dry. Oil-sealed screw pumps use oil as a sealant and coolant. They are suitable for demanding vacuum applications such as woodworking and plastics processing. Dry screw pumps have an air-cooled chamber, and they can achieve higher vacuum levels than oil-sealed pumps.
Rotary Piston Vacuum Pumps
Rotary Piston Vacuum Pumps provide the rugged performance essential for applications requiring vacuum. They can deliver flow rates up to 1280 acfm and reach deep vacuum levels up to 0.0004 Torr. They are available in single-stage and two-stage models. The report also provides detailed information about the key players, their financial status, and business overview. A rotary piston vacuum pump is a versatile and affordable vacuum device. They are available in single-stage and two-stage configurations with higher capacity and higher vacuum. They can be easily maintained by an in-house maintenance team or by a local third-party service shop. Pump manufacturers can also provide services. Rotary piston vacuum pumps are available in single-stage and compound designs. They are ideal for a variety of applications. Their high-performance design enables them to operate at any pressure up to atmospheric pressure. They also have no metal-to-metal contact, which makes them ideal for dirty applications. Whether you need a pump that can operate at high or low pressure, a rotary piston vacuum pump is an excellent choice. When purchasing a rotary piston vacuum pump, it is important to choose a manufacturer with a reputation for providing high-quality service and repairs. In addition to the high quality of the pump, you also need to ensure its availability. You should also consider the cost and quality of the part. A good vacuum pump company should also provide technical support, service support and accessories. Oil-free pumps are a popular choice for laboratories, clean rooms and confined rooms. Their high-quality parts are made from lightweight, corrosion-resistant and specially formulated polymers. Oil-free pumps can handle high levels of air moisture and are excellent at removing contaminants. However, they are not suitable for applications containing organic vapors or acids. Atlas Copco’s GLS rotary piston pumps are a popular choice for industrial vacuum applications. Its space-saving design makes it an ideal solution for harsh environments. It is also very reliable and has low lifecycle costs. It has an automatic lubrication system and water mizer to minimize water consumption.
Scroll Vacuum Pumps
<br Scroll Vacuum Pumps can be used to pump air, gases, and other fluids. They are suitable for creating a vacuum in transfer chambers, mass spectrometers, and load lock chambers. They are also ideal for helium leak detectors and other analytical equipment. Scroll vacuum pumps are available in a variety of models, including the diaphragm, turbine, and oil-dry scroll models. They are used in a variety of industries, including the semiconductor, biotechnology, and pharmaceutical industries. Flexible and durable oil-free scroll vacuum pumps are an excellent choice for light industrial, general laboratory, and research applications. They also offer several advantages over other vacuum pumps, including low operating costs and environmental sustainability. Scroll vacuum pumps do not require oil, which is a big advantage in terms of cost. Scroll vacuum pumps are also quieter. Scroll vacuum pumps are designed for low, medium, and high vacuum systems. They create a high vacuum and cannot tolerate particles. Although they are relatively small, they are ideal for vacuum laboratory applications and are also suitable for dry vacuum pumping. They can be combined with chemically resistant PTFE components, making them more suitable for chemical applications. Scroll vacuum pumps feature a unique design that makes them very versatile and efficient. The pump has two helical structures, one is fixed and the other is rotating, which can effectively pump gas and liquid. When the rotor begins to move, the gas is compressed slightly and then flows through the system to the exhaust port. Scroll vacuum pumps are efficient, oil-free and compact. Known for their high tolerance to the atmosphere, they feature sensorless INFORM(r) control to minimize noise and vibration. These vacuum pumps are ideal for low to medium flow applications including analytical equipment, freeze dryers, vacuum coaters and mass spectrometers. The most important advantage of a scroll vacuum pump is its reliability. They can be used for three years or more without problems and are easy to maintain. With proper maintenance, they can reduce repair costs.
Diaphragm vacuum pumps
Diaphragm vacuum pumps are used in a variety of industrial processes. These pumps use an elastic diaphragm fixed around the outer diameter. They are efficient and can handle most types of liquids. They are commonly used for dewatering, filling and water removal. These pumps are easy to maintain. Diaphragm vacuum pumps are available in a variety of sizes and power outputs. Oil-free diaphragm vacuum pumps do not require oil, lubrication and cooling. These pumps are compatible with many types of laboratory equipment. Diaphragm vacuum pumps are equipped with dual voltage motors and DC drives for greater flexibility and durability. Diaphragm vacuum pumps can achieve higher vacuum levels than rotary vane pumps. They are more efficient than diaphragm pumps. They do not require oil and require less maintenance than their rotary vane counterparts. However, the diaphragms of these pumps may need to be replaced every few years. Diaphragm vacuum pumps are the most popular type of vacuum pump and can be used for a variety of applications. They can be used for everyday work and can be large enough to be used in a vacuum oven or rotary evaporator. Diaphragm vacuum pumps use pulsed motion to move air. They eliminate the need for oil and are highly chemical and steam resistant. They can handle a wide variety of samples, including high viscosity liquids. Diaphragm vacuum pumps are generally smaller than other types of vacuum pumps. Scroll pumps are made of metal and are generally recommended for solvent and water samples. They are not recommended for high acid samples. However, they are suitable for freeze drying. They can also be used for concentration applications. In this way, they have greater displacement capacity and can reach higher ultimate vacuum levels.
editor by Dream 2024-05-16
China Custom Roots Water Ring Vacuum Unit Dry Screw Vacuum Pump Corrosion-Resistant Stainless Steel High Vacuum vacuum pump electric
Product Description
Product Description
JZJ2b series Roots water ring vacuum unit is an air extraction unit composed of ZJ and zjp roots vacuum pumps as injection and extraction pumps and 2BV and 2be water ring vacuum pumps as front stage pumps according to a certain pumping speed ratio. It can not only be used to extract general gases, but also gases containing water and a small amount of dust. Compared with the general mechanical vacuum pump, it is not afraid of oil pollution, water vapor and dust; Compared with the general water ring vacuum pump, it has advantages of the high limit vacuum and high pumping speed under high vacuum conditions. It is widely used in chemical, pharmaceutical, petroleum, electric power, food, light industry and other industries. It is used to pump places containing a large amount of water vapor, condensable gas and a small amount of CHINAMFG particles.
Our Advantages
JZJ2B series Roots water ring vacuum pump unit adopts 2BV and 2be water ring vacuum pumps with high efficiency and energy saving as the front stage pump and roots vacuum pump as the main pumping pump. Therefore, jzj2b series Roots water ring vacuum pump unit has the advantages of high efficiency, compact structure and high vacuum degree.
The working fluid of the front stage pump of jzj2b series Roots water ring vacuum pump unit mostly uses water, and can also use organic solvents (methanol, ethanol, xylene, acetone and other organic solvents) or other liquids. The front stage pump is used as a closed circulation system, which greatly reduces the pollution to the environment and greatly improves the recovery of organic solvents. The limit vacuum degree is determined by the saturated vapor pressure of the working fluid.
Product Parameters
| Unit Type | Pump model | Pumping speed (L/S) | Maximum suction pressure (Pa) | pressure limit | Total Power (kW) | ||
| Main Pump | prepump | water ring | oil pump unit | ||||
| JZJ2B30-2 | ZJ30 | 2BV2061 | 30 | 8000 | 2.25 | ||
| JZJ2B30-1 | ZJ30 | 2BV5110 | 30 | 12000 | 4.75 | ||
| JZJ2B70-2 | ZJ70 | 2BV5110 | 70 | 6000 | 5.1 | ||
| JZJ2B70-1 | ZJ70 | 2BV5111 | 70 | 12000 | 6.6 | ||
| JZJ2B150-2A | ZJP150 | 2BV5111 | 150 | 6000 | 7.7 | ||
| JZJ2B150-2B | ZJP150 | 2BV5121 | 150 | 8000 | 9.7 | ||
| JZJ2B150-1 | ZJP150 | 2BV5131 | 150 | 10000 | 13.2 | ||
| JZJ2B300-2A | ZJP300 | 2BV5131 | 300 | 4000 | 15 | ||
| JZJ2B300-2B | ZJP300 | 2BV5161 | 300 | 5000 | 267 | 80 | 19 |
| JZJ2B300-1 | ZJP300 | 2BE1 202 | 300 | 10000 | 26 | ||
| JZJ2B600-2A | ZJP600 | 2BE1 202 | 600 | 4000 | 27.5 | ||
| JZJ2B600-2B | ZJP600 | 2BE1 203 | 600 | 5000 | 42.5 | ||
| JZJ2B600-1 | ZJP600 | 2BE1 252 | 600 | 12000 | 50.5 | ||
| JZJ2B1200-2A | ZJP1200 | 2BE1 252 | 1200 | 2500 | 56 | ||
| JZJ2B1200-2B | ZJP1200 | 2BE1 253 | 1200 | 4000 | 86 | ||
| JZJ2B1200-1 | ZJP1200 | 2BE1 303 | 1200 | 8000 | 121 | ||
| JZJ2B2500-2 | ZJP2500 | 2BE1 303 | 2500 | 3000 | 132 | ||
| JZJ2B70-2.1 | ZJ70 | ZJ30/2BV5110 | 70 | 6000 | 5.85 | ||
| JZJ2B150-2.1 | ZJP150 | ZJ70/2BV5111 | 150 | 6000 | 25 | 0.8 | 8.8 |
| JZJ2B 150-4.1 | ZJP150 | ZJ30/2BV5110 | 150 | 3000 | 6.95 | ||
| Unit Type | pump model | pumping speed (L/S) | maximum suction pressure (Pa) | pressure limit | total power (kW) | ||
| main pump | prepump | water ring unit | oil pump unit | ||||
| JZJ2B300-2.1 | ZJP300 | ZJP150/2BV5131 | 300 | 5000 | 17.2 | ||
| JZJ2B300-2.2 | ZJP300 | ZJP150/2BV5121 | 300 | 4000 | 13.7 | ||
| JZJ2B300-4.1 | ZJP300 | ZJ70/2BV5111 | 300 | 2000 | 10.6 | ||
| JZJ2B600-4.1 | ZJP600 | ZJP150/2BV5131 | 600 | 1500 | 18.7 | ||
| JZJ2B600-2.2 | ZJP600 | ZJP300/2BV5161 | 600 | 2000 | 25 | 0.8 | 24.5 |
| JZJ2B1200-4.2 | ZJP1200 | ZJP300/2BV5161 | 1200 | 1000 | 30 | ||
| JZJ2B1200-4.1 | ZJP1200 | ZJP1200/2BE1 202 | 1200 | 1200 | 37 | ||
| JZJ2B 1200-2.2 | ZJP1200 | ZJP600/2BE1 203 | 1200 | 2500 | 53.5 | ||
| JZJ2B1200-2.1 | ZJP1200 | ZJP600/2BE1 252 | 1200 | 3000 | 61.5 | ||
| JZJ2B2500-4.1 | ZJP2500 | ZJP600/2BE1 252 | 2500 | 1000 | 72.5 | ||
| JZJ2B70-2.1.1 | ZJ70 | ZJ30/ZJ30/2BV5110 | 70 | 6000 | 6.6 | ||
| JZJ2B150-2.2.1 | ZJP150 | ZJ70/ZJ30/2BV5110 | 150 | 3000 | 8.05 | ||
| JZJ2B300-2.2.1 | ZJP300 | ZJ150/ZJ70/2BV5111 | 300 | 3000 | 12.8 | ||
| JZJ2B300-4.2.1 | ZJP300 | ZJ70/ZJ30/2BV5110 | 300 | 1200 | 0.5 | 0.05 | 9.85 |
| JZJ2B600-2.2.1 | ZJP600 | ZJP300/ZJP150/2BV5131 | 600 | 2500 | 22.7 | ||
| JZJ2B600-4.2.1 | ZJP600 | ZJP150/ZJ70/2BV5111 | 600 | 1200 | 14.3 | ||
| JZJ2B1200-4.2.1 | ZJP1200 | ZJP300/ZJP150/2BV5131 | 1200 | 1000 | 28.2 | ||
| JZJ2B2500-4.2.1 | ZJ2500 | ZJP600/ZJP300/2BE1 202 | 2500 | 1000 | 53.5 | ||
Detailed Photos
Vacuum pump is used in the field of chemical plantVacuum pumps are used in oiling machines
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperationIn shipmentISO 9001Certificate of hi-tech Enterprise
Welcome to send your needs, we will provide you with the best service,
provide the greatest help!!!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Lifetime Paid Service |
|---|---|
| Warranty: | One Year |
| Oil or Not: | Oil Free |
| Structure: | Roots Vacuum Pump |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
|
|
|---|
Are there environmentally friendly options for screw vacuum pumps?
Yes, there are environmentally friendly options available for screw vacuum pumps. Here’s a detailed explanation of the eco-friendly features and considerations associated with screw vacuum pumps:
1. Oil-Free Operation:
One of the key environmentally friendly features of screw vacuum pumps is their ability to operate without the use of oil. Traditional vacuum pumps, such as rotary vane pumps or liquid ring pumps, often require oil for lubrication and sealing. However, oil-free screw vacuum pumps eliminate the need for oil, resulting in cleaner and more environmentally friendly operation. Oil-free pumps can be particularly beneficial in applications where the pumped gases come into direct contact with the process or need to remain free from oil contamination.
2. Reduced Emissions:
Screw vacuum pumps contribute to reduced emissions compared to certain other types of pumps. By eliminating oil from the operation, there is no risk of oil carryover or vapor emissions that could adversely affect the environment. This is especially important in applications where the pumped gases contain volatile compounds, as oil-free screw vacuum pumps help prevent the release of harmful substances into the atmosphere. Additionally, screw vacuum pumps with built-in gas and vapor ballast options can further reduce emissions by facilitating the extraction of condensable vapors and preventing their release into the environment.
3. Energy Efficiency:
Energy efficiency is a crucial factor in environmentally friendly operation. Screw vacuum pumps are known for their high efficiency, which translates into reduced energy consumption. By minimizing power requirements, energy-efficient screw vacuum pumps help conserve energy and lower greenhouse gas emissions. Choosing pumps with advanced control systems, variable speed drives, or frequency converters can further enhance energy efficiency by allowing precise control and optimization of pump performance based on demand.
4. Noise Reduction:
Screw vacuum pumps often have quieter operation compared to certain other types of pumps. The design of screw pumps, with balanced rotors and reduced internal clearances, helps minimize noise and vibration. Reduced noise levels not only contribute to a more comfortable and quieter working environment but also have positive environmental implications by minimizing noise pollution in surrounding areas.
5. Long Service Life and Durability:
Screw vacuum pumps are typically built with durable materials and have a robust design, resulting in a long service life. Prolonged equipment lifespan reduces the need for frequent replacements, minimizing waste generation and the environmental impact of manufacturing new pumps. Additionally, the durability of screw vacuum pumps translates into fewer maintenance requirements and less material consumption over time.
6. Waste Management:
When it comes to waste management, screw vacuum pumps offer advantages such as reduced oil disposal requirements. Unlike oil-sealed pumps that require regular oil changes and proper disposal of used oil, oil-free screw vacuum pumps eliminate this waste stream. This simplifies waste management processes and reduces the potential environmental hazards associated with oil handling and disposal.
7. Compliance with Environmental Regulations:
Many screw vacuum pump manufacturers prioritize environmental responsibility and design their products to comply with relevant environmental regulations and standards. These may include requirements for energy efficiency, emissions control, noise levels, and material restrictions. By choosing pumps from reputable manufacturers that prioritize environmental considerations, users can ensure the equipment meets or exceeds the necessary environmental compliance requirements.
In summary, environmentally friendly options for screw vacuum pumps include oil-free operation, reduced emissions, energy efficiency, noise reduction, long service life and durability, waste management advantages, and compliance with environmental regulations. By opting for these eco-friendly features, industries can minimize their environmental footprint and contribute to sustainable practices.
Can screw vacuum pumps be used for vacuum packaging and sealing processes?
Yes, screw vacuum pumps can be used for vacuum packaging and sealing processes. Screw vacuum pumps offer several advantages that make them suitable for these applications. Here’s a detailed explanation:
1. Efficient Evacuation:
Screw vacuum pumps are known for their high pumping speed, which allows them to quickly evacuate the packaging chamber. By removing air and other gases from the packaging environment, screw vacuum pumps create the necessary vacuum conditions for packaging and sealing processes.
2. Consistent Vacuum Levels:
Screw vacuum pumps are capable of maintaining consistent vacuum levels throughout the packaging and sealing process. This is important to ensure reliable and uniform packaging results. The stable vacuum levels achieved by screw vacuum pumps help preserve product quality, extend shelf life, and prevent spoilage or degradation of packaged goods.
3. Control and Automation:
Screw vacuum pumps can be easily integrated into packaging and sealing systems, allowing for precise control and automation of the vacuum process. They can be equipped with sensors, controllers, and programmable logic controllers (PLCs) to monitor and adjust the vacuum levels, packaging parameters, and sealing operations. This enables efficient and repeatable packaging processes.
4. Versatility:
Screw vacuum pumps are versatile and can handle a wide range of packaging materials, including flexible pouches, bags, trays, and rigid containers. They can accommodate different sizes and shapes of packaging, making them suitable for various industries such as food and beverage, pharmaceuticals, electronics, and consumer goods.
5. Oil-Free Operation:
Many screw vacuum pumps are designed to operate without the use of lubricating oil or fluids. This oil-free operation eliminates the risk of oil contamination in the packaging process, making them particularly suitable for applications where cleanliness and hygiene are crucial, such as in the food industry or medical packaging.
6. Reliability and Durability:
Screw vacuum pumps are known for their robust construction and reliable performance. They are designed to handle continuous operation and can withstand the demanding conditions of packaging and sealing processes, including frequent start-stop cycles and exposure to moisture, dust, or other contaminants.
7. Cost-Effectiveness:
Using screw vacuum pumps for vacuum packaging and sealing processes can be cost-effective in the long run. They offer energy-efficient operation, low maintenance requirements, and long service life, resulting in reduced operating costs and improved productivity.
In summary, screw vacuum pumps are well-suited for vacuum packaging and sealing processes. Their efficient evacuation capabilities, ability to maintain consistent vacuum levels, control and automation features, versatility, oil-free operation, reliability, and cost-effectiveness make them a valuable choice for a wide range of industries that require vacuum packaging and sealing of products.
Can screw vacuum pumps handle both dry and wet processes?
Yes, screw vacuum pumps are capable of handling both dry and wet processes, making them versatile for a wide range of applications. The ability to handle both types of processes depends on the specific design and configuration of the screw vacuum pump, as well as any additional features or accessories that may be incorporated. Here’s a detailed explanation:
Dry Processes:
In dry processes, the screw vacuum pump operates without the presence of liquid or moisture. Dry screw vacuum pumps rely on tight clearances between the rotors (screws) and the pump housing to create an effective seal. This seal prevents gas or vapor from leaking back into the inlet or escaping to the atmosphere. The absence of liquid or moisture in the process stream helps maintain the integrity of the pump’s sealing mechanism and ensures reliable operation. Dry screw vacuum pumps are commonly used in applications where the process gas or vapor is predominantly dry and free from liquid carryover or condensable vapors.
Wet Processes:
In wet processes, the screw vacuum pump encounters liquids or moisture along with gas or vapor. These liquids can be in the form of condensable vapors, liquid carryover, or entrained liquid droplets. To handle wet processes, screw vacuum pumps may incorporate additional features or accessories to prevent damage, maintain performance, and ensure reliable operation. Some common methods used to handle wet processes include:
- Liquid Seals: Certain screw vacuum pump designs utilize a liquid sealant to create a barrier between the process gas or vapor and the pump’s internal components. The liquid sealant helps prevent gas leakage, provides lubrication, and assists in sealing the clearances between the rotors and housing. This feature enables the pump to handle wet processes effectively by containing the liquid and maintaining proper sealing.
- Separators and Filters: Screw vacuum pumps can be equipped with separators and filters to separate liquid droplets or solid particles from the gas or vapor stream. These components help protect the pump from potential damage caused by liquid or solid contamination and ensure the efficient operation of the pump.
- Specific Design Considerations: Screw vacuum pump manufacturers may incorporate design modifications to enhance the pump’s ability to handle wet processes. This can include optimized clearances, corrosion-resistant materials, and specialized coatings or treatments to protect against liquid or moisture exposure.
It’s important to note that the specific capabilities of a screw vacuum pump in handling wet processes may vary between different models and manufacturers. Therefore, when selecting a screw vacuum pump for a wet process application, it is advisable to consult the manufacturer’s specifications, recommendations, and any additional guidance provided to ensure the pump is suitable for the intended process conditions.
In summary, screw vacuum pumps can handle both dry and wet processes, although the specific design and features of the pump may need to be considered for optimal performance in wet applications. Dry screw vacuum pumps are suitable for predominantly dry processes, while wet processes may require the use of liquid seals, separators, filters, or specialized design considerations to handle the presence of liquids or moisture effectively.
editor by Dream 2024-05-15
China Best Sales Screw Vacuum Pump for Industrial Equipment with Good quality
Product Description
EXTERIOR DESIGN INTERIOR DESIGN
ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor
manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,
a comprehensive first-class exhibition hall and a testing laboratory.
CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production
concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology
of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.
The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD
two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric
portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CHINAMFG adheres to the business philosophy of
cooperation and mutual benefit to provide a one-stop service for every customer!
CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South
Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CHINAMFG products have won a good reputation from users for their excellent
quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with
excellent products and meticulous after-sales service!
CHINAMFG warmly welcome customers to visit our factory and establish a wide range of cooperation!
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 1 Year, 2 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
|
|
|---|
Are there environmentally friendly options for screw vacuum pumps?
Yes, there are environmentally friendly options available for screw vacuum pumps. Here’s a detailed explanation of the eco-friendly features and considerations associated with screw vacuum pumps:
1. Oil-Free Operation:
One of the key environmentally friendly features of screw vacuum pumps is their ability to operate without the use of oil. Traditional vacuum pumps, such as rotary vane pumps or liquid ring pumps, often require oil for lubrication and sealing. However, oil-free screw vacuum pumps eliminate the need for oil, resulting in cleaner and more environmentally friendly operation. Oil-free pumps can be particularly beneficial in applications where the pumped gases come into direct contact with the process or need to remain free from oil contamination.
2. Reduced Emissions:
Screw vacuum pumps contribute to reduced emissions compared to certain other types of pumps. By eliminating oil from the operation, there is no risk of oil carryover or vapor emissions that could adversely affect the environment. This is especially important in applications where the pumped gases contain volatile compounds, as oil-free screw vacuum pumps help prevent the release of harmful substances into the atmosphere. Additionally, screw vacuum pumps with built-in gas and vapor ballast options can further reduce emissions by facilitating the extraction of condensable vapors and preventing their release into the environment.
3. Energy Efficiency:
Energy efficiency is a crucial factor in environmentally friendly operation. Screw vacuum pumps are known for their high efficiency, which translates into reduced energy consumption. By minimizing power requirements, energy-efficient screw vacuum pumps help conserve energy and lower greenhouse gas emissions. Choosing pumps with advanced control systems, variable speed drives, or frequency converters can further enhance energy efficiency by allowing precise control and optimization of pump performance based on demand.
4. Noise Reduction:
Screw vacuum pumps often have quieter operation compared to certain other types of pumps. The design of screw pumps, with balanced rotors and reduced internal clearances, helps minimize noise and vibration. Reduced noise levels not only contribute to a more comfortable and quieter working environment but also have positive environmental implications by minimizing noise pollution in surrounding areas.
5. Long Service Life and Durability:
Screw vacuum pumps are typically built with durable materials and have a robust design, resulting in a long service life. Prolonged equipment lifespan reduces the need for frequent replacements, minimizing waste generation and the environmental impact of manufacturing new pumps. Additionally, the durability of screw vacuum pumps translates into fewer maintenance requirements and less material consumption over time.
6. Waste Management:
When it comes to waste management, screw vacuum pumps offer advantages such as reduced oil disposal requirements. Unlike oil-sealed pumps that require regular oil changes and proper disposal of used oil, oil-free screw vacuum pumps eliminate this waste stream. This simplifies waste management processes and reduces the potential environmental hazards associated with oil handling and disposal.
7. Compliance with Environmental Regulations:
Many screw vacuum pump manufacturers prioritize environmental responsibility and design their products to comply with relevant environmental regulations and standards. These may include requirements for energy efficiency, emissions control, noise levels, and material restrictions. By choosing pumps from reputable manufacturers that prioritize environmental considerations, users can ensure the equipment meets or exceeds the necessary environmental compliance requirements.
In summary, environmentally friendly options for screw vacuum pumps include oil-free operation, reduced emissions, energy efficiency, noise reduction, long service life and durability, waste management advantages, and compliance with environmental regulations. By opting for these eco-friendly features, industries can minimize their environmental footprint and contribute to sustainable practices.
Can screw vacuum pumps be used in pharmaceutical and chemical industries?
Yes, screw vacuum pumps can be used in both the pharmaceutical and chemical industries. Here’s a detailed explanation of their applications and benefits in these industries:
Pharmaceutical Industry:
In the pharmaceutical industry, screw vacuum pumps play a crucial role in various processes, including:
1. Drying and Dehydration: Screw vacuum pumps are used for drying pharmaceutical products, such as tablets, powders, and granules. They create a vacuum environment that facilitates the removal of moisture, ensuring product stability and extending shelf life.
2. Distillation and Evaporation: Screw vacuum pumps are employed in distillation and evaporation processes to remove solvents, concentrate solutions, or separate components. They enable precise control over temperature and pressure conditions, ensuring efficient and high-quality separation of pharmaceutical compounds.
3. Filtration and Sterilization: Screw vacuum pumps are utilized in filtration systems to create suction for the filtration of pharmaceutical liquids and solutions. They are also employed in sterilization processes, such as autoclaves, where they help create the necessary vacuum conditions for steam sterilization.
4. Freeze Drying: Screw vacuum pumps are commonly used in freeze drying, also known as lyophilization, which is a widely used method for preserving sensitive pharmaceutical products. They facilitate the removal of water from frozen products under vacuum, preserving their structure, stability, and efficacy.
Chemical Industry:
In the chemical industry, screw vacuum pumps find applications in various processes, including:
1. Vacuum Distillation: Screw vacuum pumps are employed in vacuum distillation processes to separate and purify chemical compounds based on their boiling points. They create a vacuum environment that lowers the boiling points of the substances, enabling more efficient separation and reducing the energy required for the process.
2. Solvent Recovery: Screw vacuum pumps are used for solvent recovery in chemical production. They help remove solvents from mixtures, allowing for their reuse and reducing waste and environmental impact.
3. Vacuum Filtration: Screw vacuum pumps are utilized in vacuum filtration systems to facilitate the separation of solids from liquids or gases. They create suction that aids in the filtration process, improving efficiency and throughput.
4. Reactor Applications: Screw vacuum pumps are employed in various reactor applications, including creating vacuum conditions for chemical reactions that require low pressure or removing byproducts or unreacted gases from the reaction vessel.
Benefits:
There are several benefits of using screw vacuum pumps in the pharmaceutical and chemical industries:
1. Efficiency: Screw vacuum pumps offer high pumping speeds, allowing for rapid evacuation and faster processing times in pharmaceutical and chemical processes.
2. Control: Screw vacuum pumps can be easily integrated into automated systems, allowing for precise control and adjustment of vacuum levels, temperature, and other process parameters.
3. Versatility: Screw vacuum pumps can handle a wide range of chemical compounds and pharmaceutical products, making them suitable for diverse applications in these industries.
4. Reliability: Screw vacuum pumps are known for their robust construction and reliable performance, ensuring continuous operation and minimizing downtime.
5. Oil-Free Operation: Many screw vacuum pumps are designed for oil-free operation, which is essential in pharmaceutical and chemical applications where contamination from lubricating oil must be avoided.
6. Compliance: Screw vacuum pumps can meet the stringent requirements and standards of the pharmaceutical and chemical industries, including Good Manufacturing Practice (GMP) guidelines and safety regulations.
In summary, screw vacuum pumps are well-suited for applications in the pharmaceutical and chemical industries. Their efficiency, control capabilities, versatility, reliability, oil-free operation, and compliance with industry standards make them valuable assets in various processes, ranging from drying and distillation to filtration and sterilization.
What are the different types of screw vacuum pumps available in the market?
There are several different types of screw vacuum pumps available in the market, each with its own design and operating characteristics. Here are some of the commonly used types of screw vacuum pumps:
1. Single-Stage Screw Vacuum Pumps:
Single-stage screw vacuum pumps consist of a single pair of intermeshing screws (rotors) that rotate to create vacuum. These pumps are commonly used for low to medium vacuum applications and can achieve a wide range of vacuum levels. Single-stage screw vacuum pumps are known for their compact design, high pumping speed, and efficient operation.
2. Multi-Stage Screw Vacuum Pumps:
Multi-stage screw vacuum pumps consist of multiple stages, each with its own pair of intermeshing screws. The gas or vapor is sequentially compressed and evacuated through multiple stages, allowing for higher vacuum levels to be achieved. Multi-stage screw vacuum pumps are suitable for applications requiring deeper vacuum levels, such as in chemical processing, power generation, and semiconductor manufacturing.
3. Dry Screw Vacuum Pumps:
Dry screw vacuum pumps operate without the use of any lubricating fluid in the pumping chamber. These pumps rely on tight clearances between the rotors and housing to create a seal and achieve vacuum. Dry screw vacuum pumps are preferred in applications where oil contamination or the presence of lubricating fluids is undesirable, such as in the electronics, pharmaceutical, and food processing industries.
4. Liquid Ring Screw Vacuum Pumps:
Liquid ring screw vacuum pumps combine the principles of liquid ring vacuum pumps and screw vacuum pumps. These pumps use a liquid ring as the sealing and compression medium, while the screws provide the positive displacement action. Liquid ring screw vacuum pumps are known for their capability to handle wet processes and carryover of liquid or condensable vapors. They are commonly used in applications where both liquid and gas handling is required, such as in chemical processing, wastewater treatment, and oil refining.
5. Variable Pitch Screw Vacuum Pumps:
Variable pitch screw vacuum pumps feature rotors with varying helical pitches along their length. This design allows for better optimization of the compression process and improved efficiency. Variable pitch screw vacuum pumps are often used in applications that require a wide operating range and high efficiency, such as in semiconductor manufacturing, research laboratories, and vacuum coating processes.
6. Oil-Injected Screw Vacuum Pumps:
Oil-injected screw vacuum pumps utilize injected oil as a sealing and lubricating medium. The oil creates a seal between the rotors and housing and provides lubrication to minimize friction. These pumps are commonly used in industrial applications where a higher level of vacuum is required, such as in power plants, chemical processes, and central vacuum systems.
7. Oil-Free Screw Vacuum Pumps:
Oil-free screw vacuum pumps are designed to operate without the use of any lubricating oil or fluid. These pumps employ alternative methods, such as dry running or the use of non-contacting technologies, to achieve the necessary sealing and lubrication. Oil-free screw vacuum pumps are favored in applications where oil contamination is a concern, such as in electronics manufacturing, pharmaceutical production, and food processing.
These are just a few examples of the different types of screw vacuum pumps available in the market. The choice of the most suitable type depends on specific application requirements, desired vacuum levels, process conditions, and industry standards.
editor by Dream 2024-05-15
China best Air Cooled Screw Vacuum Pumps for Vacuum Evaporation vacuum pump engine
Product Description
Product Description
Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.
Our Advantages
There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.
There is no compression in the gas, suitable for extraction of coagulable gas.
Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.
Screw material is high strength special material, material density, wear resistance, stable performance.
No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.
No oil consumption, no water.
Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.
It can be composed of oil-free unit with Roots pump and molecular pump.
Typical Use
——Oil and gas recovery. ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis
Product Parameters
| Type | Basic parameters | ||||||||
| Pumping speed m3/h |
Presure limit(Pa) | Power (kW) | revolution (rpm) | Inlet caliber mm |
outlet caliber mm | Cooling water volume L/min |
noise dB(A) | Overall dimension (length*width*height) mm |
|
| LGV-180 | 180 | 5 | 4 | 2900 | 40 | 40 | 2 | < 78 | 1157x375x734 |
| LGV-250 | 250 | 5 | 5.5 | 2900 | 50 | 40 | 5.5 | <78 | 1462x417x820 |
| LGV-360 | 360 | 5 | 7.5 | 2900 | 50 | 40 | 4 | W78 | 1462x455x820 |
| LGV-540 | 540 | 5 | 11 | 2900 | 65 | 50 | 8 | W80 | 1578x543x860 |
| LGV-720 | 720 | 5 | 15 | 2900 | 80 | 65 | 10 | <80 | 1623x562x916 |
| LGV-1100 | 1100 | 5 | 22 | 2900 | 100 | 80 | 14 | w 80 | 1866x598x1050 |
| LG V-1800 | 1800 | 5 | 37 | 2900 | 150 | 100 | 20 | w 80 | 2092×951 x 1150 |
Characteristic Curve
Detailed Photos
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Lifetime Paid Service |
|---|---|
| Warranty: | One Year |
| Oil or Not: | Oil Free |
| Structure: | Screw |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
|
|
|---|
Can screw vacuum pumps be used in food processing and packaging industries?
Yes, screw vacuum pumps can be used in food processing and packaging industries. Here’s a detailed explanation of their suitability and applications in these industries:
1. Vacuum Packaging:
Screw vacuum pumps are commonly used in vacuum packaging applications within the food industry. Vacuum packaging helps extend the shelf life of food products by removing air from the packaging, reducing spoilage, and preserving freshness. Screw vacuum pumps create the necessary vacuum environment by efficiently evacuating air from the packaging containers or bags. Their oil-free operation ensures that there is no risk of oil contamination in the packaged food, making them ideal for maintaining food quality and safety standards.
2. Food Processing:
Screw vacuum pumps are also suitable for various food processing applications. They can be used in processes such as deaeration, freeze drying, and evaporation. In deaeration processes, screw vacuum pumps efficiently remove air and gases from food mixtures, improving the quality and texture of the final product. In freeze drying, screw vacuum pumps facilitate the removal of moisture from frozen food products, preserving their nutritional value and extending their shelf life. Similarly, in evaporation processes, screw vacuum pumps help create the necessary vacuum conditions for concentrating liquids and reducing their volume, such as in the production of fruit juices or dairy products.
3. Sanitary Design:
Screw vacuum pumps designed for food processing and packaging industries often incorporate sanitary features to meet strict hygiene standards. These pumps are constructed with materials that are resistant to corrosion and can withstand frequent cleaning and sterilization processes. They may also have smooth surfaces, rounded edges, and minimal crevices to prevent the accumulation of food particles or bacteria. Sanitary design ensures compliance with food safety regulations and facilitates easy cleaning, reducing the risk of contamination and ensuring the integrity of the food products.
4. Contamination Prevention:
The oil-free operation of screw vacuum pumps is particularly advantageous in food processing and packaging industries. Since oil-free pumps eliminate the risk of oil contamination, they are suitable for processes where maintaining the purity and quality of food products is critical. Oil contamination can affect the taste, odor, and overall quality of food items. By using oil-free screw vacuum pumps, manufacturers can ensure that their products remain uncontaminated and meet the required food safety standards.
5. Efficiency and Reliability:
Screw vacuum pumps are known for their efficiency and reliability. They offer consistent performance and can handle varying load demands effectively. This is beneficial in food processing and packaging industries, where the production volumes can vary, and reliable vacuum generation is crucial. The robust design and low maintenance requirements of screw vacuum pumps contribute to their overall reliability, minimizing downtime and ensuring continuous operation in food processing and packaging facilities.
6. Compliance with Regulations:
Screw vacuum pumps designed for food processing and packaging industries are often manufactured to comply with relevant regulations and standards. These pumps may adhere to guidelines such as the Food and Drug Administration (FDA) regulations or the European Hygienic Engineering and Design Group (EHEDG) standards. Compliance with these regulations ensures that the equipment meets the necessary hygiene and safety requirements for food processing and packaging applications.
In summary, screw vacuum pumps can be effectively used in food processing and packaging industries. Their applications include vacuum packaging, food processing processes like deaeration, freeze drying, and evaporation. With their sanitary design, contamination prevention capabilities, efficiency, reliability, and compliance with regulations, screw vacuum pumps offer reliable and safe vacuum solutions for the food industry.
What is the range of vacuum levels that screw vacuum pumps can achieve?
Screw vacuum pumps are capable of achieving a wide range of vacuum levels, depending on the specific design and operating characteristics of the pump. Here is a detailed explanation of the typical range of vacuum levels that screw vacuum pumps can achieve:
1. Low Vacuum:
Screw vacuum pumps can operate in the low vacuum range, typically defined as vacuum levels between atmospheric pressure (760 torr) and around 1 torr. In this range, screw vacuum pumps can efficiently handle applications that require moderate vacuum levels, such as packaging, drying processes, and general industrial applications.
2. Medium Vacuum:
Screw vacuum pumps are also suitable for medium vacuum applications, which typically range from about 1 torr down to approximately 10^-3 torr (or 0.001 torr). In this range, screw vacuum pumps offer reliable performance and can be used in various industries and processes, including chemical processing, vacuum distillation, freeze drying, and composite manufacturing.
3. High Vacuum:
While screw vacuum pumps are not typically used for achieving ultra-high vacuum levels, they can still operate in the high vacuum range. High vacuum is generally defined as vacuum levels below 10^-3 torr (or 0.001 torr) down to around 10^-6 torr (or 0.000001 torr). Screw vacuum pumps can be employed in high vacuum applications where slightly higher pressures are acceptable, such as in research laboratories, vacuum coating, and some semiconductor manufacturing processes.
It’s important to note that the achievable vacuum levels may vary depending on factors such as the specific design and size of the screw vacuum pump, the gas composition being pumped, system conductance, and the presence of any leaks or contaminants in the vacuum system. Additionally, the performance of a screw vacuum pump may also be influenced by the process conditions and the specific application requirements.
In summary, screw vacuum pumps can achieve vacuum levels ranging from low vacuum (around 1 torr) to medium vacuum (down to approximately 10^-3 torr) and can also operate in the high vacuum range (below 10^-3 torr). The appropriate range of vacuum level for a specific application should be determined based on the process requirements, industry standards, and the capabilities of the screw vacuum pump.
What are the typical applications of screw vacuum pumps in various industries?
Screw vacuum pumps find a wide range of applications across various industries due to their efficiency, reliability, and versatility. Here are some typical applications of screw vacuum pumps in different industries:
Chemical Processing:
- Vacuum distillation and drying processes
- Vacuum filtration and solvent recovery
- Crystallization and evaporation systems
- Chemical reactors and vacuum drying ovens
Pharmaceuticals:
- Vacuum drying and freeze-drying of pharmaceutical products
- Deaeration and degassing processes
- Vacuum packaging and sealing
- Purification and distillation of pharmaceutical compounds
Food and Beverage:
- Deaeration and removal of dissolved gases in food and beverage products
- Evaporation and concentration processes
- Freeze drying and vacuum packaging
- Vacuum cooling and drying of food products
Power Generation:
- Steam condenser and turbine exhaust applications
- Deaeration and vacuum systems in power plants
- Vacuum distillation in the production of power plant chemicals
- Transformer drying and impregnation
Electronics Manufacturing:
- Vacuum drying and degassing of electronic components
- Vacuum soldering and brazing processes
- Thin film deposition and vacuum coating
- Printed circuit board manufacturing
Wastewater Treatment:
- Vacuum filtration and sludge dewatering
- Vacuum degassing and deaeration of wastewater
- Evaporation and concentration of wastewater streams
Environmental Applications:
- Landfill gas recovery and treatment
- Vacuum drying and deodorization in waste management
- Vacuum systems for air pollution control
Other Industries:
- Oil and gas industry for vapor recovery and gas processing
- Automotive industry for vacuum metallurgy and component manufacturing
- Textile industry for vacuum drying and deaeration of fabrics
- Research and development laboratories for various scientific applications
These are just a few examples of the many applications of screw vacuum pumps in various industries. The versatility and reliability of screw vacuum pumps make them suitable for a wide range of vacuum-related processes, enabling enhanced productivity, improved product quality, and cost savings in diverse industrial settings.
editor by Dream 2024-05-14
China high quality Energy Saving Water Cooled Screw Vacuum Pump vacuum pump brakes
Product Description
Vacuum pump is used in the field of chemical and pharmaceutical factory
Product Description
Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.
Our Advantages
There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.
There is no compression in the gas, suitable for extraction of coagulable gas.
Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.
Screw material is high strength special material, material density, wear resistance, stable performance.
No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.
No oil consumption, no water.
Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.
It can be composed of oil-free unit with Roots pump and molecular pump.
Typical Use
——Oil and gas recovery. ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis
Product Parameters
| Type | Basic parameters | ||||||||
| Pumping speed m3/h |
Presure limit(Pa) | Power (kW) | revolution (rpm) | Inlet caliber mm |
outlet caliber mm | Cooling water volume L/min |
noise dB(A) | Overall dimension (length*width*height) mm |
|
| LGV-180 | 180 | 5 | 4 | 2900 | 40 | 40 | 2 | < 78 | 1157x375x734 |
| LGV-250 | 250 | 5 | 5.5 | 2900 | 50 | 40 | 5.5 | <78 | 1462x417x820 |
| LGV-360 | 360 | 5 | 7.5 | 2900 | 50 | 40 | 4 | W78 | 1462x455x820 |
| LGV-540 | 540 | 5 | 11 | 2900 | 65 | 50 | 8 | W80 | 1578x543x860 |
| LGV-720 | 720 | 5 | 15 | 2900 | 80 | 65 | 10 | <80 | 1623x562x916 |
| LGV-1100 | 1100 | 5 | 22 | 2900 | 100 | 80 | 14 | w 80 | 1866x598x1050 |
| LG V-1800 | 1800 | 5 | 37 | 2900 | 150 | 100 | 20 | w 80 | 2092×951 x 1150 |
Characteristic Curve
Detailed Photos
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperation
In shipment
ISO 9001
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Lifetime Paid Service |
|---|---|
| Warranty: | One Year |
| Oil or Not: | Oil Free |
| Structure: | Screw |
| Exhauster Method: | Entrapment Vacuum Pump |
| Vacuum Degree: | High Vacuum |
| Customization: |
Available
|
|
|---|
Are there environmentally friendly options for screw vacuum pumps?
Yes, there are environmentally friendly options available for screw vacuum pumps. Here’s a detailed explanation of the eco-friendly features and considerations associated with screw vacuum pumps:
1. Oil-Free Operation:
One of the key environmentally friendly features of screw vacuum pumps is their ability to operate without the use of oil. Traditional vacuum pumps, such as rotary vane pumps or liquid ring pumps, often require oil for lubrication and sealing. However, oil-free screw vacuum pumps eliminate the need for oil, resulting in cleaner and more environmentally friendly operation. Oil-free pumps can be particularly beneficial in applications where the pumped gases come into direct contact with the process or need to remain free from oil contamination.
2. Reduced Emissions:
Screw vacuum pumps contribute to reduced emissions compared to certain other types of pumps. By eliminating oil from the operation, there is no risk of oil carryover or vapor emissions that could adversely affect the environment. This is especially important in applications where the pumped gases contain volatile compounds, as oil-free screw vacuum pumps help prevent the release of harmful substances into the atmosphere. Additionally, screw vacuum pumps with built-in gas and vapor ballast options can further reduce emissions by facilitating the extraction of condensable vapors and preventing their release into the environment.
3. Energy Efficiency:
Energy efficiency is a crucial factor in environmentally friendly operation. Screw vacuum pumps are known for their high efficiency, which translates into reduced energy consumption. By minimizing power requirements, energy-efficient screw vacuum pumps help conserve energy and lower greenhouse gas emissions. Choosing pumps with advanced control systems, variable speed drives, or frequency converters can further enhance energy efficiency by allowing precise control and optimization of pump performance based on demand.
4. Noise Reduction:
Screw vacuum pumps often have quieter operation compared to certain other types of pumps. The design of screw pumps, with balanced rotors and reduced internal clearances, helps minimize noise and vibration. Reduced noise levels not only contribute to a more comfortable and quieter working environment but also have positive environmental implications by minimizing noise pollution in surrounding areas.
5. Long Service Life and Durability:
Screw vacuum pumps are typically built with durable materials and have a robust design, resulting in a long service life. Prolonged equipment lifespan reduces the need for frequent replacements, minimizing waste generation and the environmental impact of manufacturing new pumps. Additionally, the durability of screw vacuum pumps translates into fewer maintenance requirements and less material consumption over time.
6. Waste Management:
When it comes to waste management, screw vacuum pumps offer advantages such as reduced oil disposal requirements. Unlike oil-sealed pumps that require regular oil changes and proper disposal of used oil, oil-free screw vacuum pumps eliminate this waste stream. This simplifies waste management processes and reduces the potential environmental hazards associated with oil handling and disposal.
7. Compliance with Environmental Regulations:
Many screw vacuum pump manufacturers prioritize environmental responsibility and design their products to comply with relevant environmental regulations and standards. These may include requirements for energy efficiency, emissions control, noise levels, and material restrictions. By choosing pumps from reputable manufacturers that prioritize environmental considerations, users can ensure the equipment meets or exceeds the necessary environmental compliance requirements.
In summary, environmentally friendly options for screw vacuum pumps include oil-free operation, reduced emissions, energy efficiency, noise reduction, long service life and durability, waste management advantages, and compliance with environmental regulations. By opting for these eco-friendly features, industries can minimize their environmental footprint and contribute to sustainable practices.
How do you select the right size and capacity of a screw vacuum pump for specific applications?
When selecting the right size and capacity of a screw vacuum pump for specific applications, several factors need to be considered. Here’s a detailed explanation of the key considerations:
1. Required Vacuum Level:
Determine the desired vacuum level needed for the application. Different applications have varying requirements for vacuum levels, ranging from low vacuum to high vacuum. The selected screw vacuum pump should be capable of achieving and maintaining the required vacuum level throughout the process.
2. Gas Load and Flow Rate:
Assess the gas load and flow rate of the application. The gas load refers to the volume or mass of gas to be evacuated, while the flow rate is the rate at which the gas needs to be pumped. Consider factors such as the type of gas or vapor, its composition, and the required evacuation time. This information helps determine the pumping speed and capacity required from the screw vacuum pump.
3. Process Conditions:
Take into account the process conditions, including the temperature and pressure at the inlet and outlet of the pump. The screw vacuum pump should be capable of handling the process conditions without compromising its performance or reliability. Consider factors such as the presence of corrosive gases, high temperatures, or particulate matter that may require special material selection or additional accessories.
4. System Leakage and Conductance:
Evaluate the system leakage and conductance. System leakage refers to any unintended gas leakage points within the vacuum system, which can affect the pump’s performance. Conductance refers to the ability of the system to conduct gas flow and is influenced by factors such as the diameter and length of the piping, presence of valves or restrictions, and the configuration of the system. Properly accounting for system leakage and conductance ensures that the selected screw vacuum pump can handle the overall system requirements.
5. Safety Factors and Future Expansion:
Consider safety factors and future expansion needs. It is advisable to select a screw vacuum pump with a slightly higher capacity than the calculated requirements to account for any unexpected variations or future expansion of the process. This provides a safety margin and ensures that the pump can handle any potential increases in gas load or system demands.
6. Manufacturer’s Specifications and Expert Advice:
Refer to the manufacturer’s specifications, technical data, and performance curves of different screw vacuum pump models. These specifications provide information about the pumping speed, ultimate vacuum, power requirements, and other relevant parameters. Additionally, consult with experts or manufacturers to get their recommendations based on their expertise and experience in the field.
7. Cost Considerations:
Take into account the cost considerations associated with the selected screw vacuum pump, including the initial investment, operational costs, maintenance requirements, and the overall cost-effectiveness for the specific application. Assess the long-term value and return on investment (ROI) provided by the selected pump.
In summary, selecting the right size and capacity of a screw vacuum pump involves considering the required vacuum level, gas load and flow rate, process conditions, system leakage and conductance, safety factors and future expansion, manufacturer’s specifications, and cost considerations. By carefully evaluating these factors and consulting with experts, it is possible to choose a screw vacuum pump that meets the specific requirements of the application, ensuring efficient and reliable vacuum performance.
How does the design of a screw vacuum pump contribute to its efficiency?
The design of a screw vacuum pump plays a crucial role in determining its efficiency. Several design features and considerations contribute to the overall efficiency of a screw vacuum pump. Here’s a detailed explanation of how the design influences its efficiency:
1. Positive Displacement Principle:
Screw vacuum pumps operate based on the positive displacement principle. The pump consists of two intermeshing screws (rotors) that rotate in opposite directions. As the screws rotate, they trap and transport gas or vapor from the inlet to the outlet. This positive displacement action ensures a consistent flow rate regardless of pressure differentials, resulting in efficient evacuation and faster process cycles.
2. Rotor Profile and Geometry:
The profile and geometry of the rotors significantly impact the efficiency of a screw vacuum pump. The rotors are designed with precise helical profiles that create a sealing line along the length of the screws. This sealing line ensures minimal leakage and maximizes the volumetric efficiency of the pump. The optimal rotor profile minimizes internal leakage and maximizes the gas compression ratio, leading to improved overall efficiency.
3. Clearances and Sealing Mechanism:
Tight clearances between the rotors and the pump housing are critical for efficient operation. The design of a screw vacuum pump incorporates precise tolerances to maintain proper clearances. These tight clearances minimize backflow and gas leakage, ensuring that the pumped gas or vapor is efficiently transported from the inlet to the outlet. Additionally, the sealing mechanism, such as O-rings or liquid seals, further enhances the sealing efficiency and minimizes internal leakage.
4. Cooling and Lubrication:
Screw vacuum pumps require effective cooling and lubrication systems to maintain their efficiency. The design includes cooling jackets or channels that allow for efficient heat dissipation, preventing overheating and ensuring stable operation. Lubrication systems provide proper lubrication to minimize friction between the rotors and housing, reducing energy losses and improving overall efficiency.
5. Materials and Construction:
The choice of materials and construction of a screw vacuum pump impact its efficiency and reliability. The pump components are typically made from materials that offer good resistance to wear, corrosion, and high temperatures. The selection of appropriate materials ensures minimal internal losses, reduces energy consumption, and extends the lifespan of the pump.
6. Control Systems and Automation:
Modern screw vacuum pumps often incorporate advanced control systems and automation features. These systems optimize the pump’s performance by adjusting operating parameters such as speed, cooling, and lubrication based on real-time process conditions. By optimizing these parameters, the pump can operate at its highest efficiency under different operating conditions, resulting in energy savings and improved overall efficiency.
7. System Integration and Optimization:
The design of a screw vacuum pump also considers its integration into the overall vacuum system. Proper system integration, including the sizing and selection of ancillary equipment such as separators, filters, and valves, ensures optimal performance and efficiency. The design also accounts for the reduction of pressure losses, minimizing the energy required for gas compression and improving overall system efficiency.
In summary, the design of a screw vacuum pump contributes significantly to its efficiency. The positive displacement principle, rotor profile and geometry, clearances and sealing mechanism, cooling and lubrication systems, materials and construction, control systems and automation, and system integration all play crucial roles in maximizing the pump’s efficiency. By optimizing these design aspects, screw vacuum pumps can achieve high efficiency, leading to improved productivity, energy savings, and reduced operating costs in various industrial applications.
editor by Dream 2024-05-14
China Good quality No Oil Dry Screw Vacuum Pump in Biological Pharmaceutical Field wholesaler
Product Description
Dry Screw Vacuum Pump RSB080
Product Description
Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.
There is no medium in the working chamber, which can obtain a clean vacuum.
No clearance between rotating parts, high speed operation, small overall volume.
There is no compression in the gas, suitable for extraction of coagulable gas.
Can remove a lot of steam and a small amount of dust gas occasions.
High vacuum, the ultimate vacuum up to 1 Pa.
Screw material is high strength special material, material density, wear resistance, stable performance.
No friction rotating parts, low noise.
Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.
No oil consumption, no water.
Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.
It can be composed of oil-free unit with Roots pump and molecular pump.
Product Parameters
| Product Model | 50/60Hz | RSB080 |
| Pumping Speed | 50Hz | 72m³/H |
| 60Hz | 86m³/H | |
| Ultimate Pressure | mbar | 0.03 |
| Inlet Diameter | KF40 | |
| Voltage | 50Hz | 200-240/345-415V |
| 60Hz | 220-275/380-480V | |
| Motor Power | kW | 2.2 |
| Rotate Speed | r/min | 2900/3500 |
| Noise Level | dB | 73 |
| Cooling Mode | Air Cooling | |
| Net Weight | kg | 53 |
Detailed Photos
Installation Instructions
Certifications
Company Profile
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Screw Number: | Multi Screw Pump |
|---|---|
| Screw Suction Method: | Single Suction |
| Pump Shaft Position: | Horizontal |
| Performance: | Anticorrosion |
| Application: | Chemical |
| Certification: | CE, ISO |
| Samples: |
US$ 8000/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Types of vacuum pumps
A vacuum pump is a device that pulls gas molecules out of a sealed volume and maintains a partial vacuum. Its job is to create a relative vacuum within its capabilities. Several types of vacuum pumps are available, including scroll and rotary piston models. Each has its own characteristics and uses. To learn more, read this article.
Screw Pump
Screw vacuum pumps use a mechanical screw to move an air or gas chamber to the axial housing wall. The movement of the chamber reduces the volume of gas, which is pre-compressed before being expelled through the pressure connection. These pumps can be single-pitch models or variable-pitch models. Variable pitch models feature variable pitch rotors that help distribute heat loads evenly across the rotor. Some models also include a thermostatic control valve that shuts off the pump if the water temperature gets too high. Screw vacuum pumps are available in single-ended or double-ended designs. Single-ended and double-ended screw pumps provide up to 3.7 x 10-4 Torr and an ultimate vacuum of 900 m3/h (560 cfm), which is sufficient for many industrial processes. Progressive cavity pumps are particularly suitable for vapor compression applications. These pumps also have an internal rotor to minimize layer formation. Combined with air cooling, they are suitable for use in hazardous environments. In addition, the screw rotor design prevents the build-up of substances in the pump cavity that could react with high temperatures. These pumps are also easily removable for quick cleaning. Screw vacuum pumps are also designed for low cost and minimal maintenance. Agknx screw vacuum pumps are designed in Germany and are very reliable and economical. Pump performance depends on cooling system and temperature. The temperature of the water used should be kept within a certain range, otherwise the pump may overheat and fail. Screw vacuum pumps are often used in scientific experiments. They are standard main pumps in large storage rings, gravitational wave detectors, and space simulation chambers. One of the largest ultra-high vacuum chambers in the world is made of screw vacuum pumps. An example is the KATRIN experiment. There are two types of screw vacuum pumps: oil-sealed and dry. Oil-sealed screw pumps use oil as a sealant and coolant. They are suitable for demanding vacuum applications such as woodworking and plastics processing. Dry screw pumps have an air-cooled chamber, and they can achieve higher vacuum levels than oil-sealed pumps.
Rotary Piston Vacuum Pumps
Rotary Piston Vacuum Pumps provide the rugged performance essential for applications requiring vacuum. They can deliver flow rates up to 1280 acfm and reach deep vacuum levels up to 0.0004 Torr. They are available in single-stage and two-stage models. The report also provides detailed information about the key players, their financial status, and business overview. A rotary piston vacuum pump is a versatile and affordable vacuum device. They are available in single-stage and two-stage configurations with higher capacity and higher vacuum. They can be easily maintained by an in-house maintenance team or by a local third-party service shop. Pump manufacturers can also provide services. Rotary piston vacuum pumps are available in single-stage and compound designs. They are ideal for a variety of applications. Their high-performance design enables them to operate at any pressure up to atmospheric pressure. They also have no metal-to-metal contact, which makes them ideal for dirty applications. Whether you need a pump that can operate at high or low pressure, a rotary piston vacuum pump is an excellent choice. When purchasing a rotary piston vacuum pump, it is important to choose a manufacturer with a reputation for providing high-quality service and repairs. In addition to the high quality of the pump, you also need to ensure its availability. You should also consider the cost and quality of the part. A good vacuum pump company should also provide technical support, service support and accessories. Oil-free pumps are a popular choice for laboratories, clean rooms and confined rooms. Their high-quality parts are made from lightweight, corrosion-resistant and specially formulated polymers. Oil-free pumps can handle high levels of air moisture and are excellent at removing contaminants. However, they are not suitable for applications containing organic vapors or acids. Atlas Copco’s GLS rotary piston pumps are a popular choice for industrial vacuum applications. Its space-saving design makes it an ideal solution for harsh environments. It is also very reliable and has low lifecycle costs. It has an automatic lubrication system and water mizer to minimize water consumption.
Scroll Vacuum Pumps
<br Scroll Vacuum Pumps can be used to pump air, gases, and other fluids. They are suitable for creating a vacuum in transfer chambers, mass spectrometers, and load lock chambers. They are also ideal for helium leak detectors and other analytical equipment. Scroll vacuum pumps are available in a variety of models, including the diaphragm, turbine, and oil-dry scroll models. They are used in a variety of industries, including the semiconductor, biotechnology, and pharmaceutical industries. Flexible and durable oil-free scroll vacuum pumps are an excellent choice for light industrial, general laboratory, and research applications. They also offer several advantages over other vacuum pumps, including low operating costs and environmental sustainability. Scroll vacuum pumps do not require oil, which is a big advantage in terms of cost. Scroll vacuum pumps are also quieter. Scroll vacuum pumps are designed for low, medium, and high vacuum systems. They create a high vacuum and cannot tolerate particles. Although they are relatively small, they are ideal for vacuum laboratory applications and are also suitable for dry vacuum pumping. They can be combined with chemically resistant PTFE components, making them more suitable for chemical applications. Scroll vacuum pumps feature a unique design that makes them very versatile and efficient. The pump has two helical structures, one is fixed and the other is rotating, which can effectively pump gas and liquid. When the rotor begins to move, the gas is compressed slightly and then flows through the system to the exhaust port. Scroll vacuum pumps are efficient, oil-free and compact. Known for their high tolerance to the atmosphere, they feature sensorless INFORM(r) control to minimize noise and vibration. These vacuum pumps are ideal for low to medium flow applications including analytical equipment, freeze dryers, vacuum coaters and mass spectrometers. The most important advantage of a scroll vacuum pump is its reliability. They can be used for three years or more without problems and are easy to maintain. With proper maintenance, they can reduce repair costs.
Diaphragm vacuum pumps
Diaphragm vacuum pumps are used in a variety of industrial processes. These pumps use an elastic diaphragm fixed around the outer diameter. They are efficient and can handle most types of liquids. They are commonly used for dewatering, filling and water removal. These pumps are easy to maintain. Diaphragm vacuum pumps are available in a variety of sizes and power outputs. Oil-free diaphragm vacuum pumps do not require oil, lubrication and cooling. These pumps are compatible with many types of laboratory equipment. Diaphragm vacuum pumps are equipped with dual voltage motors and DC drives for greater flexibility and durability. Diaphragm vacuum pumps can achieve higher vacuum levels than rotary vane pumps. They are more efficient than diaphragm pumps. They do not require oil and require less maintenance than their rotary vane counterparts. However, the diaphragms of these pumps may need to be replaced every few years. Diaphragm vacuum pumps are the most popular type of vacuum pump and can be used for a variety of applications. They can be used for everyday work and can be large enough to be used in a vacuum oven or rotary evaporator. Diaphragm vacuum pumps use pulsed motion to move air. They eliminate the need for oil and are highly chemical and steam resistant. They can handle a wide variety of samples, including high viscosity liquids. Diaphragm vacuum pumps are generally smaller than other types of vacuum pumps. Scroll pumps are made of metal and are generally recommended for solvent and water samples. They are not recommended for high acid samples. However, they are suitable for freeze drying. They can also be used for concentration applications. In this way, they have greater displacement capacity and can reach higher ultimate vacuum levels.
editor by Dream 2024-05-13