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China Good quality Horizontal Water Ring Vacuum Pump Stainless Steel Vacuum Pump Is Used in Pharmaceutical Industry vacuum pump ac

Product Description

Detailed Photos

Product Description

2BV water ring vacuum pump is suitable for the extraction of gas and water vapor, the suction pressure can reach 33mbar(97% vacuum). When transformer oil is used as the working fluid (called oil-ring vacuum pump), the suction pressure can reach 6.7mbar(99.3% vacuum), which can replace reciprocating vacuum pump. When the liquid ring vacuum pump works for a long time under suction pressure close to vacuum, the cavitation protection tube should be connected to protect the pump and eliminate the cavitation erosion sound. When used as a compressor, its pressure is up to 0.26MPa.

2BV2-EX and 2BV6 water ring vacuum pumps/compressors are mainly used for removing inflammable and explosive environments, and their performance parameters are the same as those of 2BV2 and 2BV5 series.

2BV series stainless steel vacuum pump can be used in high corrosion resistance and cleanliness requirements of the occasion. 2BV series stainless steel vacuum pump flow parts: pump body, pump cover, disc, impeller material can be selected 304, 316, 316L stainless steel. (Please specify when ordering)

Product Parameters

 

Product model Maximum air volume Limit Vacuum Degree Motor power Explosion-proof grade of motor Motor Protection Level Pump speed Working fluid flow rate noise Weight
m3/min m3/h mbar(MPa) kW r.p.m L/min dB(A) kg
2BV2 060 0.45 27 33mbar 0.81 No explosion proof IP54 2840 2 62 31
2BV2 061 0.87 52 (-0.098MPa) 1.45 2840 2 65 35
2BV2 070 1.33 80   2.35 2860 2.5 66 56
2BV2 071 1.83 110   3.85 2880 4.2 72 65
2BV2 060-Ex 0.45 27   1.1 IP55 2840 2 62 39
2BV2 061-Ex 0.86 52   1.5 2840 2 65 45
2BV2 070-Ex 1.33 80   3 2860 2.5 66 66
2BV2 071-Ex 1.83 110   4 2880 4.2 72 77
2BV5 110 2.75 165   4 No explosion proof IP54 1440 6.7 63 103
2BV5 111 3.83 230   5.5 1440 8.3 68 117
2BV5 121 4.67 280   7.5 1440 10 69 149
2BV5 131 6.67 400   11 1460 15 73 205
2BV5 161 8.33 500   15 970 20 74 331
2BV6 110-EX 2.75 165   4 dIIBT4 IP55 1440 6.7 63 153
2BV6 111-EX 3.83 230   5.5 1440 8.3 68 208
2BV6 121-EX 4.66 280   7.5 1440 10 69 240
2BV6 131-EX 6.66 400   11 1460 15 73 320
2BV6 161-EX 8.33 500   15 970 20 74 446

Company Profile

ZheJiang CHINAMFG Pumps is a manufacturer with many years of experience in mining, power generation, dredging, hydraulic, irrigation, slurry transportation, construction, seawater, oil and gas transportation, solar energy system and other industries. 

We can provide you with high efficiency and energy saving of multistage pump, boiler feed pump, slurry pump, oil pump, self-priming pump, chemical pump, mining pumps, submersible pumps, sewage pumps, sea water pumps, solar pumps, fire pumps, split case pumps, irrigation pumps and other products.

Our Products sales well to Europe, America, Southeast Asia, Oceania, Middle East and Africa more than 90 countries.

Our products are widely used in mining, mineral processing, metallurgy, iron and steel, boiler water supply, oil field, chemical industry, paper making, water conservancy facilities, sewage treatment, drainage and water supply.

We have strong technical force, advanced production testing equipment, scientific management methods, stable and reliable quality products, perfect after-sales service.

We are committed to providing the highest level of customer service, competitive prices, fast delivery and comprehensive, sophisticated products. Your satisfaction is our ultimate goal!
 

Working House

Certificate

Our Services
1. Processing with supplied drawing
2. Processing with supplied samples
3. Produce all kinds of anti CHINAMFG spare parts except for pump
4. Product warranty:lifetime, no matter how long to use,if there is air hole in the flow parts,please return it,will give you a new 1 to replace.

Application

Packaging & Shipping

FAQ

1. Q: Whats the MOQ ?
A: 1 set for regular product ,the special 1 we need to discuss.
 
2. Q : What’re your payments ? 
A: For small order valve < 4000USD, our customer chose 100% T/T.
For order valve >4000USD, we can accept 30 % T/T in advance , 70 % should be paid before shipment.
 
3 . Q : How long is the deliver time ?
A : For the order in stock ,we will deliver goods at once against payment.
For the orders out of stock , the products time is 7 days for bare pump, 25 days for electric pump set or diesel engine pump set , the deliver time is base on the shipping date and your order by sea.
 
4. Q: What about the package ?
A : Standard export plywood case .
 
5.Q : How is the pump delivered to us ?
A : For urgently order, we can ship by air, for large order ,it will be delivered by sea ,vehicle or multi-modal transport.

 
6. Q : How long is the warranty ?
A: According to the inter nation standards , pump in standard operation is 1 year ,3 months for spare parts.
 
Any further questions, lets talk together.

 

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After-sales Service: 24 Hours Online Service
Warranty: 12-24 Months
Max.Head: >150m
Max.Capacity: >400 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used in the Aerospace Sector?

Vacuum pumps indeed have various applications in the aerospace sector. Here’s a detailed explanation:

Vacuum pumps play a crucial role in several areas of the aerospace industry, supporting various processes and systems. Some of the key applications of vacuum pumps in the aerospace sector include:

1. Space Simulation Chambers: Vacuum pumps are used in space simulation chambers to replicate the low-pressure conditions experienced in outer space. These chambers are utilized for testing and validating the performance and functionality of aerospace components and systems under simulated space conditions. Vacuum pumps create and maintain the necessary vacuum environment within these chambers, allowing engineers and scientists to evaluate the behavior and response of aerospace equipment in space-like conditions.

2. Propellant Management: In space propulsion systems, vacuum pumps are employed for propellant management. They help in the transfer, circulation, and pressurization of propellants, such as liquid rocket fuels or cryogenic fluids, in both launch vehicles and spacecraft. Vacuum pumps assist in creating the required pressure differentials for propellant flow and control, ensuring efficient and reliable operation of propulsion systems.

3. Environmental Control Systems: Vacuum pumps are utilized in the environmental control systems of aircraft and spacecraft. These systems are responsible for maintaining the desired atmospheric conditions, including temperature, humidity, and cabin pressure, to ensure the comfort, safety, and well-being of crew members and passengers. Vacuum pumps are used to regulate and control the cabin pressure, facilitating the circulation of fresh air and maintaining the desired air quality within the aircraft or spacecraft.

4. Satellite Technology: Vacuum pumps find numerous applications in satellite technology. They are used in the fabrication and testing of satellite components, such as sensors, detectors, and electronic devices. Vacuum pumps help create the necessary vacuum conditions for thin film deposition, surface treatment, and testing processes, ensuring the performance and reliability of satellite equipment. Additionally, vacuum pumps are employed in satellite propulsion systems to manage propellants and provide thrust for orbital maneuvers.

5. Avionics and Instrumentation: Vacuum pumps are involved in the production and testing of avionics and instrumentation systems used in aerospace applications. They facilitate processes such as thin film deposition, vacuum encapsulation, and vacuum drying, ensuring the integrity and functionality of electronic components and circuitry. Vacuum pumps are also utilized in vacuum leak testing, where they help create a vacuum environment to detect and locate any leaks in aerospace systems and components.

6. High Altitude Testing: Vacuum pumps are used in high altitude testing facilities to simulate the low-pressure conditions encountered at high altitudes. These testing facilities are employed for evaluating the performance and functionality of aerospace equipment, such as engines, materials, and structures, under simulated high altitude conditions. Vacuum pumps create and control the required low-pressure environment, allowing engineers and researchers to assess the behavior and response of aerospace systems in high altitude scenarios.

7. Rocket Engine Testing: Vacuum pumps are crucial in rocket engine testing facilities. They are utilized to evacuate and maintain the vacuum conditions in engine test chambers or nozzles during rocket engine testing. By creating a vacuum environment, these pumps simulate the conditions experienced by rocket engines in the vacuum of space, enabling accurate testing and evaluation of engine performance, thrust levels, and efficiency.

It’s important to note that aerospace applications often require specialized vacuum pumps capable of meeting stringent requirements, such as high reliability, low outgassing, compatibility with propellants or cryogenic fluids, and resistance to extreme temperatures and pressures.

In summary, vacuum pumps are extensively used in the aerospace sector for a wide range of applications, including space simulation chambers, propellant management, environmental control systems, satellite technology, avionics and instrumentation, high altitude testing, and rocket engine testing. They contribute to the development, testing, and operation of aerospace equipment, ensuring optimal performance, reliability, and safety.

vacuum pump

What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?

Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:

Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:

1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.

2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.

3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.

4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.

5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.

6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.

It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.

In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China Good quality Horizontal Water Ring Vacuum Pump Stainless Steel Vacuum Pump Is Used in Pharmaceutical Industry   vacuum pump acChina Good quality Horizontal Water Ring Vacuum Pump Stainless Steel Vacuum Pump Is Used in Pharmaceutical Industry   vacuum pump ac
editor by Dream 2024-04-19

China OEM Fzb Electric Water Pump Vacuum Equipment Irrigation Pump with Hot selling

Product Description

 

Product Description

  FZB electric water pump Vacuum Equipment irrigation pump 

Product Description

Conform to design standard of GB/T5656
Flow range: 1.6~400m3/h
Lift range: ~125m
Design pressure: 1.6MPa
Application temperature: -40~150ºC
Application field: transport various clean and micro particle contained inflammable, explosive and strong corrosive medium. Mainly used in chemical industry, oil industry, oil refinery, liquid tank pumping, tank truck unloading, wastewater pumping and automatic control engineering etc.

Summary
Model FZB thermal – and – corrosion – resistantself-sucking type chemical centrifugal pump is a single – stage – single -suction pump developed and manufactured by our company,through the combination of advantages of domestic and over seas similar products. It is suitable for the conveying of corrosive medium with the temperature ranging from-48ºC to 150ºC and of granule diameter of less than 3mm.
For conveying medium containing fibers or granules with diameter more than 3mm, you can choose model ZW non – bl-ockage self- sucking pump series produced by our company.
The performance of the pump: the flow ranges from 1.6m2/h to 400m2/h, while the lift ranging from 5m to 125m. The up-sucking height is not more than 5 meters.
According to different conveying media, such materials as cast iron, cast steel, 1Cr18Ni9Ti, 1Cr18Ni12Mo2Ti, 316, 31 6L, etc can be chosen for the liquid – contacting material of model FZB self – sucking chemical centrifugal pump.

Description of pump model
FZB50-32-160A
FZ-code of self-sucking pump
B-code of chemical centrifugal pump
50-inlet diameter of pump(mm)
32-outlet diameter of pump(mm)
160-nominal diameter of the blade wheel of pump(mm)
A-sequence of blade wheel diameter cutting, shown as A,B,C.

Chart

1 Pump body 2 Impeller 3 Impeller nut 4 Pump cover 5 Shaft Sleeve 6 Mechanical seal
7 Axle sleeve 8 Front axle bearing cover 9 Ball ball bearing 10 Vent plug 11 Bearing box 12 Axle
13 Rear axle bearing cover 14 Oil mirror 15 Leg            

 

Product Parameters

Performance parameters of the table

Company Profile

FAQ

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Capacity: 400m3/H
Head: 125m
Pressure: 1.6MPa
Temperature: -40~150 Degree
Driving Type: Motor
Position of Pump Shaft: Horizontal
Customization:
Available

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Vacuum Pump

Types of vacuum pumps

A vacuum pump is a device that pulls gas molecules out of a sealed volume and maintains a partial vacuum. Its job is to create a relative vacuum within its capabilities. Several types of vacuum pumps are available, including scroll and rotary piston models. Each has its own characteristics and uses. To learn more, read this article.

Screw Pump

Screw vacuum pumps use a mechanical screw to move an air or gas chamber to the axial housing wall. The movement of the chamber reduces the volume of gas, which is pre-compressed before being expelled through the pressure connection. These pumps can be single-pitch models or variable-pitch models. Variable pitch models feature variable pitch rotors that help distribute heat loads evenly across the rotor. Some models also include a thermostatic control valve that shuts off the pump if the water temperature gets too high. Screw vacuum pumps are available in single-ended or double-ended designs. Single-ended and double-ended screw pumps provide up to 3.7 x 10-4 Torr and an ultimate vacuum of 900 m3/h (560 cfm), which is sufficient for many industrial processes. Progressive cavity pumps are particularly suitable for vapor compression applications. These pumps also have an internal rotor to minimize layer formation. Combined with air cooling, they are suitable for use in hazardous environments. In addition, the screw rotor design prevents the build-up of substances in the pump cavity that could react with high temperatures. These pumps are also easily removable for quick cleaning. Screw vacuum pumps are also designed for low cost and minimal maintenance. Agknx screw vacuum pumps are designed in Germany and are very reliable and economical. Pump performance depends on cooling system and temperature. The temperature of the water used should be kept within a certain range, otherwise the pump may overheat and fail. Screw vacuum pumps are often used in scientific experiments. They are standard main pumps in large storage rings, gravitational wave detectors, and space simulation chambers. One of the largest ultra-high vacuum chambers in the world is made of screw vacuum pumps. An example is the KATRIN experiment. There are two types of screw vacuum pumps: oil-sealed and dry. Oil-sealed screw pumps use oil as a sealant and coolant. They are suitable for demanding vacuum applications such as woodworking and plastics processing. Dry screw pumps have an air-cooled chamber, and they can achieve higher vacuum levels than oil-sealed pumps.

Rotary Piston Vacuum Pumps

Rotary Piston Vacuum Pumps provide the rugged performance essential for applications requiring vacuum. They can deliver flow rates up to 1280 acfm and reach deep vacuum levels up to 0.0004 Torr. They are available in single-stage and two-stage models. The report also provides detailed information about the key players, their financial status, and business overview. A rotary piston vacuum pump is a versatile and affordable vacuum device. They are available in single-stage and two-stage configurations with higher capacity and higher vacuum. They can be easily maintained by an in-house maintenance team or by a local third-party service shop. Pump manufacturers can also provide services. Rotary piston vacuum pumps are available in single-stage and compound designs. They are ideal for a variety of applications. Their high-performance design enables them to operate at any pressure up to atmospheric pressure. They also have no metal-to-metal contact, which makes them ideal for dirty applications. Whether you need a pump that can operate at high or low pressure, a rotary piston vacuum pump is an excellent choice. When purchasing a rotary piston vacuum pump, it is important to choose a manufacturer with a reputation for providing high-quality service and repairs. In addition to the high quality of the pump, you also need to ensure its availability. You should also consider the cost and quality of the part. A good vacuum pump company should also provide technical support, service support and accessories. Oil-free pumps are a popular choice for laboratories, clean rooms and confined rooms. Their high-quality parts are made from lightweight, corrosion-resistant and specially formulated polymers. Oil-free pumps can handle high levels of air moisture and are excellent at removing contaminants. However, they are not suitable for applications containing organic vapors or acids. Atlas Copco’s GLS rotary piston pumps are a popular choice for industrial vacuum applications. Its space-saving design makes it an ideal solution for harsh environments. It is also very reliable and has low lifecycle costs. It has an automatic lubrication system and water mizer to minimize water consumption.
Vacuum Pump

Scroll Vacuum Pumps

<br Scroll Vacuum Pumps can be used to pump air, gases, and other fluids. They are suitable for creating a vacuum in transfer chambers, mass spectrometers, and load lock chambers. They are also ideal for helium leak detectors and other analytical equipment. Scroll vacuum pumps are available in a variety of models, including the diaphragm, turbine, and oil-dry scroll models. They are used in a variety of industries, including the semiconductor, biotechnology, and pharmaceutical industries. Flexible and durable oil-free scroll vacuum pumps are an excellent choice for light industrial, general laboratory, and research applications. They also offer several advantages over other vacuum pumps, including low operating costs and environmental sustainability. Scroll vacuum pumps do not require oil, which is a big advantage in terms of cost. Scroll vacuum pumps are also quieter. Scroll vacuum pumps are designed for low, medium, and high vacuum systems. They create a high vacuum and cannot tolerate particles. Although they are relatively small, they are ideal for vacuum laboratory applications and are also suitable for dry vacuum pumping. They can be combined with chemically resistant PTFE components, making them more suitable for chemical applications. Scroll vacuum pumps feature a unique design that makes them very versatile and efficient. The pump has two helical structures, one is fixed and the other is rotating, which can effectively pump gas and liquid. When the rotor begins to move, the gas is compressed slightly and then flows through the system to the exhaust port. Scroll vacuum pumps are efficient, oil-free and compact. Known for their high tolerance to the atmosphere, they feature sensorless INFORM(r) control to minimize noise and vibration. These vacuum pumps are ideal for low to medium flow applications including analytical equipment, freeze dryers, vacuum coaters and mass spectrometers. The most important advantage of a scroll vacuum pump is its reliability. They can be used for three years or more without problems and are easy to maintain. With proper maintenance, they can reduce repair costs.
Vacuum Pump

Diaphragm vacuum pumps

Diaphragm vacuum pumps are used in a variety of industrial processes. These pumps use an elastic diaphragm fixed around the outer diameter. They are efficient and can handle most types of liquids. They are commonly used for dewatering, filling and water removal. These pumps are easy to maintain. Diaphragm vacuum pumps are available in a variety of sizes and power outputs. Oil-free diaphragm vacuum pumps do not require oil, lubrication and cooling. These pumps are compatible with many types of laboratory equipment. Diaphragm vacuum pumps are equipped with dual voltage motors and DC drives for greater flexibility and durability. Diaphragm vacuum pumps can achieve higher vacuum levels than rotary vane pumps. They are more efficient than diaphragm pumps. They do not require oil and require less maintenance than their rotary vane counterparts. However, the diaphragms of these pumps may need to be replaced every few years. Diaphragm vacuum pumps are the most popular type of vacuum pump and can be used for a variety of applications. They can be used for everyday work and can be large enough to be used in a vacuum oven or rotary evaporator. Diaphragm vacuum pumps use pulsed motion to move air. They eliminate the need for oil and are highly chemical and steam resistant. They can handle a wide variety of samples, including high viscosity liquids. Diaphragm vacuum pumps are generally smaller than other types of vacuum pumps. Scroll pumps are made of metal and are generally recommended for solvent and water samples. They are not recommended for high acid samples. However, they are suitable for freeze drying. They can also be used for concentration applications. In this way, they have greater displacement capacity and can reach higher ultimate vacuum levels.

China OEM Fzb Electric Water Pump Vacuum Equipment Irrigation Pump   with Hot selling	China OEM Fzb Electric Water Pump Vacuum Equipment Irrigation Pump   with Hot selling
editor by Dream 2024-04-19

China Professional Fjl Centrifugal Chemical Pump Vertical Submersible Pump Vacuum Pumppetrol Water Pump vacuum pump engine

Product Description

Product Description

Fjl Centrifugal Chemical Pump Vertical Submersible Pump vacuum pumppetrol water pump 

Product Description

Conform to design standard of GB/T13008
Flow range:~15000m3/h
Lift range: 1.5~7.0m
Design pressure:~0.6MPa
Application temperature:850ºC at most
Application field: Transport all kinds of clear liquid or CZPT particle contained neutral or strong corrosive medium.Mainly used in big flow and low lift occasions. FJL series is suitable for salt making and alkali making forced circulation systems. FGL series is mainly used in crystallization and high temperature melted salts circulation systems such as phthalic anhydride, maleicanhydride, acrylic acid, fumaric acid, melamine, refrigeration,aluminum and magnesium industry, rubber, plastic industry sodium salt and sylvine.

Product overview
FJL,FGL series is vertical axial flow pump. It has advantages of simple and compact structure and convenient maintenance. FJL series vertical axial flow pump is applicable for clear water or particle contained wastewater and other chemical process medium. It is specially suitable as forced circulating pump in ammonium chloride crystallization process of combined soda industry.
FGL series is high-temperature melted salt vertical axial flow pump. It is mainly used in industrial process of phthalic anhydride, maleicanhydride, acrylic acid, fumaric acid, melamine, cryogen, aluminum and magnesium industry, and easily crystallized high temperature liquids including sodium salt, sylvine and alkali in rubber, plastic industries.

Performance range
Flow:300~17000m2/h
Lift:1.5~7m
Diameter:Φ250~Φ1800
Working temperature:-40~+180ºC(FJL)
200~+850ºC(FGL)

Transflux parts materials
FJL series:CS,304,316L,904L,CD4MCu,2507,Ti,Ni,monel etc.
FGL series: 1.7357 alloy,304,316L,2520 etc.

Model instruction

Chart

1 Inlet pipe 2 Wing wheel 3 Pump body 4 Axle 5 Seal assembly 6 Bearing box-electric frame components
7 Pump end pulley 8 Motor end pulley 9 Motor 10 Shaft sleeve 11 Supporting bracket 12 Impeller cover
13 Lock nut                    

 

Product Parameters

Performance parameters of the table

Company Profile

FAQ

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Max.Head: <10m
Max.Capacity: >400 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Working Pressure: Low Pressure Pump
Influent Type of Impeller: Single Suction Pump
Customization:
Available

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Vacuum Pump

Select vacuum pump

When choosing a vacuum pump, there are several things to consider. Diaphragm, scroll and Roots pumps are available. These pumps work similarly to each other, but they have some notable differences. Learn more about each type to make the right decision for your needs.

Diaphragm vacuum pump

Diaphragm vacuum pumps are very reliable and efficient for moving liquids. They are also compact and easy to handle. They can be used in a variety of applications, from laboratory workstations to large vacuum ovens. Diaphragm vacuum pumps are available worldwide. Advantages of this pump include low noise and corrosion resistance.
Diaphragm vacuum pumps work by increasing the chamber volume and decreasing the pressure. The diaphragm draws fluid into the chamber, diverting it back when it returns to its starting position. This hermetic seal allows them to transfer fluids without the need for lubricants.
Diaphragm vacuum pumps are the most efficient cleaning option and are easy to maintain. They do not produce oil, waste water or particles, which are common problems with other types of pumps. In addition, diaphragm pumps are low maintenance and have no sliding parts in the air path.
The simple design of diaphragm vacuum pumps makes them popular in laboratories. Oil-free construction makes it an economical option and is available in a variety of styles. They also have a variety of optional features. Diaphragm pumps are also chemically resistant, making them ideal for chemical laboratories.
Diaphragm vacuum pumps have speeds ranging from a few microns per minute (m3/h) to several m3/h. Some models have variable speed motors that reduce pumping speed when not in use. This feature extends their service interval. Standard diaphragm pumps are also popular in pharmaceutical and medical procedures. In addition, they are used in vacuum mattresses and cushions.

Scroll vacuum pump

Dry scroll vacuum pumps have many advantages over other types of vacuum pumps. Its compact design makes it ideal for a variety of general-purpose vacuum applications. They also offer oil-free operation. Additionally, many of these pumps feature chemically resistant PTFE components for increased chemical resistance.
These pumps are used in a variety of environments including laboratories, OEM equipment, R&D and medical applications. The single-stage design of these pumps makes them versatile and cost-effective. They are also suitable for a range of high field and radiation environments. Scroll pumps are also available in electronics-free and three-phase versions.
Oil-free scroll vacuum pumps are an excellent choice for those who don’t want the noise and mess associated with reciprocating pumps. Oil-free scroll pumps contain two helical scrolls interwoven in a helical motion that creates strong suction and directs steam to the exhaust. Because they do not require oil, they require minimal maintenance and downtime.
Oil-free scroll vacuum pumps are suitable for low to medium vacuum systems. Their durability and flexibility also make them suitable for many other applications. While they are often associated with dry vacuum pumps, they can also be used in chemical and analytical applications. Oil-free scroll pumps are also considered environmentally friendly.
The HiScroll range consists of three dry-sealed scroll pumps with nominal pumping speeds ranging from 6 to 20 m3/h. They feature advanced cutting edge sealing technology and reduce power requirements. They are also compact and noiseless, making them an excellent choice in quiet work environments.
Vacuum Pump

Roots Pump

Roots vacuum pumps are an important part of vacuum systems in various industries. These pumps are used to generate high vacuum in a variety of applications including degassing, rolling and vacuum metallurgy. They are also used in vacuum distillation, concentration and drying in the pharmaceutical, food and chemical industries.
These pumps are made of non-magnetized rotors that sit in the vacuum of the drive shaft. In addition, the stator coils are fan-cooled, eliminating the need for shaft seals. These pumps are typically used in applications involving high purity and toxic gases.
The theoretical pumping speed of a Roots pump depends on the gas type and outlet pressure. Depending on the size and power of the pump, it can range from 200 cubic meters per hour (m3/h) to several thousand cubic meters per hour. Typical Roots pumps have pumping speeds between 10 and 75.
Roots pumps are designed to reach high pressures in a relatively short period of time. This enables them to significantly reduce vacation time. Their compact design also makes them quiet. They also require no oil or moving parts, making them ideal for a variety of applications. However, they also have some limitations, including relatively high service costs and poor pumping performance at atmospheric pressure.
The RUVAC Roots pump is a versatile and efficient vacuum pump. It is based on the dry compressor roots principle already used in many vacuum technologies. This principle has been used in many different applications, including vacuum furnaces and vacuum coating. The combination of the Roots pump and the backing vacuum pump will increase the pumping speed at low pressure and expand the working range of the backing vacuum pump.

Electric vacuum pump

Electric vacuum pumps have many applications. They help move waste and debris in various processes and also help power instruments. These pumps are used in the automotive, scientific and medical industries. However, there are some important factors to consider before buying. In this article, we will discuss some important factors to consider.
First, you should consider the base pressure of the pump. Some pumps can reach a base pressure of 1 mbar when new, while others can reach a base pressure of 1 x 10-5 mbar. The higher the base pressure, the more energy is required to reverse atmospheric pressure.
Another important consideration is noise. Electric vacuum pumps need to be quiet. Especially for hybrid and electric vehicles, low noise is very important. Therefore, electric vacuum pumps with low noise characteristics have been developed. The pump’s integrated motor was developed in-house to avoid expensive vibration decoupling elements. Therefore, it exhibits high structure-borne noise decoupling as well as low airborne noise emissions. This makes the electric vacuum pump suitable for mounting on body components without disturbing vibrations.
Depending on the type of application, electric vacuum pumps can be used for workholding, clamping or clamping applications. They can also be used for solid material transfer. The electric pump with 20 gallon tank has a maximum vacuum of 26″ Hg. It also houses a 1,200 square inch sealed vacuum suction cup. It also has a coolant trap.
The automotive electric vacuum pump market was estimated at USD 1.11 billion in 2018. Electric vacuum pumps are used in automobiles for many different applications. These pumps provide vacuum assistance to a variety of automotive systems, including brake boosters, headlight doors, heaters, and air conditioning systems. They are also quieter than traditional piston pumps.
Vacuum Pump

Cryogenic vacuum pump

Cryogenic vacuum pumps are used in many different processes, including vacuum distillation, electron microscopy, and vacuum ovens. These pumps feature a thin-walled shaft and housing to minimize heat loss from the motor. They are also capable of high speed operation. High-speed bearings increase the hydraulic efficiency of the pump while minimizing heating of the process fluid. Cryopumps also come in the form of laboratory dewars and evaporators.
A key feature of a cryopump is its ability to span a wide pressure range. Typically, such pumps have a maximum pressure of 12 Torr and a minimum pressure of 0.8 Torr. However, some cryopumps are capable of pumping at higher pressures than this. This feature extends pump life and limits gas loading.
Before using a cryopump, you need to make sure the system is cold and the valve is closed. The gas in the chamber will then start to condense on the cold array of the pump. This condensation is the result of the latent heat released by the gas.
Cryogenic vacuum pumps are usually equipped with a Polycold P Cryocooler, which prevents the backflow of water through the pump. Such coolers are especially useful in load lock systems. As for its functionality, SHI Cryogenics Group offers two different styles of cryopumps. These systems are ideal for demanding flat panel, R&D and coating applications. They are available in sizes up to 20 inches and can be configured for automatic regeneration or standard settings.
The cryogenic vacuum pump market is segmented by application and geography. The report identifies major global companies, their shares and trends. It also includes product introductions and sales by region.

China Professional Fjl Centrifugal Chemical Pump Vertical Submersible Pump Vacuum Pumppetrol Water Pump   vacuum pump engine	China Professional Fjl Centrifugal Chemical Pump Vertical Submersible Pump Vacuum Pumppetrol Water Pump   vacuum pump engine
editor by CX 2024-04-17

China factory Horizontal Mining Liquid Water Ring Vacuum Pump and Compressor vacuum pump adapter

Product Description

Brief introduction:

2BEC series water ring vacuum pump CHINAMFG single function, distribution plate and impeller adopt optimal design, with friction-free surface, no lubricating oil, compact structure, reliable operation, easy to use and maintain, wide selection range, simple structure and easy maintenance.It is mainly used for pumping gas without particles. The working medium is clean water at room temperature. Acid, alkali and other media can also be used as working liquid for special requirements.

Parameters:

Gas range:  4.8—-450m3/min

Limit vacuum degree: 33hpa—-160hpa

Efficiency:  40—-65%

Features:

1.Single stage, single function, optimized design of distribution plate and impeller, high efficiency, simple structure and easy maintenance.

2.The flexible valve plate automatically adjusts the exhaust Angle, so that the pump can operate efficiently under different suction conditions.

3.The impeller end face adopts grading design, which reduces the sensitivity of the pump to dust and water scale formation in the medium.

4. Packing gland is divided into half structure, more convenient to replace packing.

5. Small size pump, with packing and mechanical seal 2 types of shaft seal.

6. Rotor with impeller diameter greater than 200mm, shaft sealing position is equipped with shaft sleeve to protect shaft wear.

7. Improved bearing structure, large axial and radial bearing capacity, accurate positioning, to ensure reliable operation of the pump.

8. Equipped with heat exchanger to realize working liquid circulation, reduce water consumption, no need to set additional booster.

9. When installed with cavitation prevention device, the cavitation resistance of pump running under higher vacuum can be improved effectively.

10. Adopt specially designed steam separator to separate, effectively reduce resistance and reduce noise.

11.The smooth surface of the flow component can effectively reduce the precipitation and reduce the scaling process.

12. Wide suction range, with a stage injector, suction pressure can be lower than 33hpa.

Structure:
 

1. The only rotating part of 2BEA/2BEC —- impeller makes the working fluid form hydraulic pressure in the oval pump body by rotating.At this time, the working fluid plays 3 roles of sealing medium, compression medium and cooling medium at the same time, without wear and lubrication.

2. In the exhaust stage, the liquid ring gradually approaches the hub, and the pumping medium is discharged from the exhaust port along the axial direction.

3. Continuous injection of supplementary liquid to compensate for the liquid taken away by the exhaust gas.

4. In the suction stage, the liquid ring is gradually away from the hub, and the pumping medium is sucked axially from the suction port.

5. Because the impeller is eccentric with respect to the rotating liquid ring, the liquid reciprocates in the space between the blades, —— just like the movement of the piston in the cylinder, —— produces axial suction and compression on the pumping medium.

It operates at 2 vacuum levels

When fitted with an intermediate separator, the left and right parts of the 2BEC pump body can operate at different vacuum levels.As long as the suction pressure difference between the 2 parts (A to B) is less than 80 kPa, A 2BEC can be used as 2 independent vacuum pumps.This feature further enhances the operational flexibility of 2BEC.This flexible solution minimizes energy consumption and footprint in applications that require both vacuum levels.Because the 2BEC was designed with the possibility of long term operation under large differential pressures in mind, its reliability under these operating conditions is not diminished at all.

Configuration:

Application:

Water ring vacuum pumps are widely used in:
Vacuum filtration, vacuum distillation, extrusion molding, impregnation, liquid degassing, compressed air regeneration, food processing, steam recovery, water pump diversion, condenser water tank replenishment, drying, wood drying, pharmaceutical vacuum, laboratory vacuum, solvent recovery, extraction, tHangZhou, cHangZhou, etc.  

Performance:

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

Can Vacuum Pumps Be Used for Chemical Distillation?

Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:

Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.

Here are some key aspects of using vacuum pumps in chemical distillation:

1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.

2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.

3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.

4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:

– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.

– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.

– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.

– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.

Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.

vacuum pump

Can Vacuum Pumps Be Used in Laboratories?

Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:

Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:

1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.

2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.

3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.

4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.

5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.

6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).

7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.

Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.

China factory Horizontal Mining Liquid Water Ring Vacuum Pump and Compressor   vacuum pump adapter	China factory Horizontal Mining Liquid Water Ring Vacuum Pump and Compressor   vacuum pump adapter
editor by CX 2024-04-16

China manufacturer China CHINAMFG Brand High Quality Electric Motor Liquid Water Ring Vacuum Pump with CE Certificate for Municipal Desilting vacuum pump diy

Product Description

Brief introduction:

2BEC series water ring vacuum pump CHINAMFG single function, distribution plate and impeller adopt optimal design, with friction-free surface, no lubricating oil, compact structure, reliable operation, easy to use and maintain, wide selection range, simple structure and easy maintenance.It is mainly used for pumping gas without particles. The working medium is clean water at room temperature. Acid, alkali and other media can also be used as working liquid for special requirements.

Parameters:

Gas range:  4.8—-450m3/min

Limit vacuum degree: 33hpa—-160hpa

Efficiency:  40—-65%

Features:

1.Single stage, single function, optimized design of distribution plate and impeller, high efficiency, simple structure and easy maintenance.

2.The flexible valve plate automatically adjusts the exhaust Angle, so that the pump can operate efficiently under different suction conditions.

3.The impeller end face adopts grading design, which reduces the sensitivity of the pump to dust and water scale formation in the medium.

4. Packing gland is divided into half structure, more convenient to replace packing.

5. Small size pump, with packing and mechanical seal 2 types of shaft seal.

6. Rotor with impeller diameter greater than 200mm, shaft sealing position is equipped with shaft sleeve to protect shaft wear.

7. Improved bearing structure, large axial and radial bearing capacity, accurate positioning, to ensure reliable operation of the pump.

8. Equipped with heat exchanger to realize working liquid circulation, reduce water consumption, no need to set additional booster.

9. When installed with cavitation prevention device, the cavitation resistance of pump running under higher vacuum can be improved effectively.

10. Adopt specially designed steam separator to separate, effectively reduce resistance and reduce noise.

11.The smooth surface of the flow component can effectively reduce the precipitation and reduce the scaling process.

12. Wide suction range, with a stage injector, suction pressure can be lower than 33hpa.

Structure:
 

1. The only rotating part of 2BEA/2BEC —- impeller makes the working fluid form hydraulic pressure in the oval pump body by rotating.At this time, the working fluid plays 3 roles of sealing medium, compression medium and cooling medium at the same time, without wear and lubrication.

2. In the exhaust stage, the liquid ring gradually approaches the hub, and the pumping medium is discharged from the exhaust port along the axial direction.

3. Continuous injection of supplementary liquid to compensate for the liquid taken away by the exhaust gas.

4. In the suction stage, the liquid ring is gradually away from the hub, and the pumping medium is sucked axially from the suction port.

5. Because the impeller is eccentric with respect to the rotating liquid ring, the liquid reciprocates in the space between the blades, —— just like the movement of the piston in the cylinder, —— produces axial suction and compression on the pumping medium.

It operates at 2 vacuum levels

When fitted with an intermediate separator, the left and right parts of the 2BEC pump body can operate at different vacuum levels.As long as the suction pressure difference between the 2 parts (A to B) is less than 80 kPa, A 2BEC can be used as 2 independent vacuum pumps.This feature further enhances the operational flexibility of 2BEC.This flexible solution minimizes energy consumption and footprint in applications that require both vacuum levels.Because the 2BEC was designed with the possibility of long term operation under large differential pressures in mind, its reliability under these operating conditions is not diminished at all.

Configuration:

Application:

Water ring vacuum pumps are widely used in:
Vacuum filtration, vacuum distillation, extrusion molding, impregnation, liquid degassing, compressed air regeneration, food processing, steam recovery, water pump diversion, condenser water tank replenishment, drying, wood drying, pharmaceutical vacuum, laboratory vacuum, solvent recovery, extraction, tHangZhou, cHangZhou, etc.
Performance:

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Materials: CS, Ci, SS304, SS316, SS316L, CD4MCU, Titanium
Manufacturer Level: Top Level
Shaft Sealing: Mechanical Seal and Packing
Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

What Is the Difference Between Dry and Wet Vacuum Pumps?

Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:

Dry Vacuum Pumps:

Dry vacuum pumps operate without the use of any lubricating fluid or sealing water in the pumping chamber. They rely on non-contact mechanisms to create a vacuum. Some common types of dry vacuum pumps include:

1. Rotary Vane Pumps: Rotary vane pumps consist of a rotor with vanes that slide in and out of slots in the rotor. The rotation of the rotor creates chambers that expand and contract, allowing the gas to be pumped. The vanes and the housing are designed to create a seal, preventing gas from flowing back into the pump. Rotary vane pumps are commonly used in laboratories, medical applications, and industrial processes where a medium vacuum level is required.

2. Dry Screw Pumps: Dry screw pumps use two or more intermeshing screws to compress and transport gas. As the screws rotate, the gas is trapped between the threads and transported from the suction side to the discharge side. Dry screw pumps are known for their high pumping speeds, low noise levels, and ability to handle various gases. They are used in applications such as semiconductor manufacturing, chemical processing, and vacuum distillation.

3. Claw Pumps: Claw pumps use two rotors with claw-shaped lobes that rotate in opposite directions. The rotation creates a series of expanding and contracting chambers, enabling gas capture and pumping. Claw pumps are known for their oil-free operation, high pumping speeds, and suitability for handling dry and clean gases. They are commonly used in applications such as automotive manufacturing, food packaging, and environmental technology.

Wet Vacuum Pumps:

Wet vacuum pumps, also known as liquid ring pumps, operate by using a liquid, typically water, to create a seal and generate a vacuum. The liquid ring serves as both the sealing medium and the working fluid. Wet vacuum pumps are commonly used in applications where a higher level of vacuum is required or when handling corrosive gases. Some key features of wet vacuum pumps include:

1. Liquid Ring Pumps: Liquid ring pumps feature an impeller with blades that rotate eccentrically within a cylindrical casing. As the impeller rotates, the liquid forms a ring against the casing due to centrifugal force. The liquid ring creates a seal, and as the impeller spins, the volume of the gas chamber decreases, leading to the compression and discharge of gas. Liquid ring pumps are known for their ability to handle wet and corrosive gases, making them suitable for applications such as chemical processing, oil refining, and wastewater treatment.

2. Water Jet Pumps: Water jet pumps utilize a jet of high-velocity water to create a vacuum. The water jet entrains gases, and the mixture is then separated in a venturi section, where the water is recirculated, and the gases are discharged. Water jet pumps are commonly used in laboratories and applications where a moderate vacuum level is required.

The main differences between dry and wet vacuum pumps can be summarized as follows:

1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.

2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.

3. Applications: Dry vacuum pumps are suitable for applications where a medium vacuum level is required, and oil-free operation is desired. They are commonly used in laboratories, medical settings, and various industrial processes. Wet vacuum pumps, on the other hand, are used when a higher vacuum level is needed or when handling corrosive gases. They find applications in chemical processing, oil refining, and wastewater treatment, among others.

It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.

In summary, the primary distinction between dry and wet vacuum pumps lies in their operating principles, lubrication requirements, and applications. Dry vacuum pumps operate without any lubricating fluid, while wet vacuum pumps rely on a liquid ring or water for sealing and lubrication. The choice between dry and wet vacuum pumps depends on the specific needs of the application and the desired vacuum level.

vacuum pump

Can Vacuum Pumps Be Used in Food Processing?

Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:

Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:

1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.

2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.

3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.

4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.

5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.

6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.

7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.

8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.

These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.

China manufacturer China CHINAMFG Brand High Quality Electric Motor Liquid Water Ring Vacuum Pump with CE Certificate for Municipal Desilting   vacuum pump diyChina manufacturer China CHINAMFG Brand High Quality Electric Motor Liquid Water Ring Vacuum Pump with CE Certificate for Municipal Desilting   vacuum pump diy
editor by CX 2024-04-15

China Best Sales Household Clean Water Submersible Vacuum Borehole Pump vacuum pump engine

Product Description

Application
For water supply from wells or reservoirs
For domestic use, for civil and industrial applications
For garden use and irrigation

Operating conditions
Maximum fluid temperature up to +35°C
Maximum sand content: 0.25%
Minimum well diameter: 3″

Motor and Pump
Rewindable motor
Single-phase: 220-240V/50Hz
Three-phase: 380-415V/50Hz
Equip with start control box or digital auto-control box
Pumps are designed by casing stressed
Curve tolerance according to ISO 9906

Options on request
Special mechanical seal
Other voltages or frequency 60Hz
Single phase motor with built-in capacitor

Warranty: 2 years
(according to our general sales conditions)

 

Components Material
Pump external casing AISI 304 SS
Delivery casing 1.Cast-Cu ASTM C85500 2.AISI 304 SS
Suction lantern 1.Cast-Cu ASTM C85500 2.AISI 304 SS
Diffuser Plastic.PC
Impeller Plastic.POM
Shaft AISI 304 SS
Shaft coupling AISI 304 SS
Wear ring AISI 304 SS
Motor external casing AISI 304 SS
Topchock 1.Cast-Cu ASTM C85500 2.AISI 420 SS
3.Cast-iron ASTM NO.30
Bottom support AISI 304 SS
Mechanical seal Special seal for deep well(Graphite-Ceramic)
Shaft AISI 304 SS-ASTM 5140
Seal lubricant oil Oil for food machinery and pharmaceutic use.

Q: What is your MOQ of this item?
 A: 100 PCS of each model
Q: What is the delivery time?
A:The sample can be sent to customer within 10-15 days.
The batch order can be shipped within 35 days after receiving deposit payment
Q:Where is your loading port?
A: HangZhou port, China
Q: Is it all right to make customer’s own brand name?
 A: Can make OEM if order quantity reached 1000pcs totally
Q: What is your payment term?
A: 30% in advance, 70% balance the B/L or T/T
Q: What is the warranty of the product?
A: We offer 1 year product life guarantee and a generous 1 year warranty on all purchases that begin with the BL
Q: Packing method?
A: Craft box or color box if quantity reaches to 1000pcs
Q: What information shall I provide you when I need your offer?
A: Normally, we need customer to supply the pump flow, total head, pump material (copper wire or aluminum wire? Stator length), voltage, frequency, etc, so we can quote exactly what customer need
Q: Can you accept customized products?
A: Yes we accept your specific order if you could provide us with your requirements.
Q: Will you supply any spare parts with the pumps?
A: Yes, we can supply for example: tank, flexible hose, pressure switch, pressure gauge, brass connector, cable, etc.
Q: Is there any leakage problem of this pump?
A: Some factory may have such problem, but we solved it very well, by using good material of pump casing, O-ring, and they fit each other perfect. We use 8 screw on the pump head while others may use only 6 screw to save cost. We test 100% and long time for the pump head part, to make sure there is no leakage problem.
Q: How many pcs can load into 1 20ft container
A: 1200pcs
Q: Do you supply sample?
A: We can supply sample, but customer have to pay for the sample fee
Q: What is the delivery time?
A:30-45 after we receiving your deposit.
Q:Where is your loading port?
A: HangZhou port, China
Q: Where did you export to?
A: We export to more than 50 countries, for example, Israel, South Africa, Germany, Poland, Spain, Vietnam, Malaysia, Russia, Thailand, Mexico, Brazil, Chile, etc.
Q: Is it all right to make customer’s own brand name?
A: Can make OEM if order quantity reached 1000pcs totally
Q: What is the warranty of the product?
A: 1 year
Q: Packing method?
A: Craft box
Q: Can I get any discount if order CHINAMFG PUMP brand?
A: At the moment, customer can get lower offer if they purchase CHINAMFG PUMP brand but still get same good quality pumps as always.
Q: Can I order some pressure tank, flexible hose, 5-way connector, pressure gauge, pressure controller and assemble with the pump?
A: Yes, many customer purchase by this way, and we can make very good job to have this booster system to be assembled without any problem.
Q: Can the pump be made by customized voltage and frequency
A: Yes, 220-240V, 110V, 50Hz, 60Hz, we can make according to customer’s need
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Max.Head: >150m
Max.Capacity: >400 L/min
Driving Type: Motor
Material: Stainless Steel
Structure: Single-stage Pump
Assembly: Booster Pump
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Customization:
Available

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vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\vacuum pump

How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?

When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:

Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.

Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:

1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.

2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.

3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.

4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.

5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.

6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.

It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.

In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.

vacuum pump

How Do You Choose the Right Size Vacuum Pump for a Specific Application?

Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:

1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.

2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.

3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.

4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.

5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.

6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.

7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.

8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.

By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.

China Best Sales Household Clean Water Submersible Vacuum Borehole Pump   vacuum pump engine	China Best Sales Household Clean Water Submersible Vacuum Borehole Pump   vacuum pump engine
editor by CX 2024-04-15

China Professional High-Capacity Multi-Function Stainless Steel Pump Head Vertical Circulating Water Vacuum Pump vacuum pump electric

Product Description

High-Capacity Multi-Function Stainless Steel Pump Head Vertical Circulating Water Vacuum Pump

Product Description

       This product is a new type of multi-purpose vacuum pump, which uses circulating water as working fluid and uses jet to produce negative pressure principle. It can provide vacuum condition for chemical laboratory and circulating cooling water for reactor. It is widely used in evaporation, distillation, crystallization, filtration, decompression, sublimation and other operations. It is an ideal equipment for laboratories in Colleges and universities, medicine and chemical industry, food processing and other fields.

 

Technical Parameters :

Product name

Circulating water vacuum pump (vertical)

Product model

SHZ-CD

SHZ-95B

SHZ-C

SHZ-2000

Power

370W

370W

370W

370Wx2

Power Supply

220V  50HZ

Flow

60-80L/min

Lift

12m

texture of material

stainless steel

anticorrosive

stainless steel

stainless steel

Maximum vacuum

0.098mpa

Single suction

10L/min

Quantity of suction heads

5

5

5

10

Volume of water tank

55L

55L

55L

65L

Dimensions

440x340x830mm

440x340x860mm

Weight

37 kg

37 kg

35 kg

35 kg

 

 

Related Products

 

Company Profile

 

Packaging & Shipping

FAQ

Where’s your company? How do I get to your company?

Our company is located in Building A3, HangZhou Founder Industrial Park, No. 78 Luntou Road, Xihu (West Lake) Dis. District, HangZhou City, ZheJiang Province, China. You can fly to HangZhou Xihu (West Lake) Dis. International Airport, and then we will arrange a special person to pick you up.

 

Are you a what type company?

We are an innovative enterprise integrating processing, manufacturing and trade.

 

What kind of service does it offer?

We can provide customers with common laboratory equipment and equipment and pharmaceutical, chemical industry applications of reactor tanks and supporting temperature control equipment.

 

How strong is your company?

Our company was founded in 2006, has its own leading brand in the country, our products sell well in China, covering most of the laboratories, deeply loved and praised by users. We have many cooperative production bases in different cities in China, concentrating the best production resources and providing the best quality products. We design a wide range of products, we have professional technical engineers, can provide customers with solution design, product customization services.

 

How about the quality of your products?

Product quality is not only a customer concern, but also our most important issue! We even the importance of product quality, the company has set up a strict testing system, only after strict performance testing of products, issued testing certificates can be allowed to leave the factory, you can rest assured to buy.

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Support
Warranty: 1 Year
Oil or Not: Oil Free
Structure: Circulating Water Vacuum Pump
Exhauster Method:
Vacuum Degree: 0.98MPa
Customization:
Available

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vacuum pump

What Is the Impact of Altitude on Vacuum Pump Performance?

The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:

Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:

1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.

2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.

3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.

4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.

5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.

It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.

In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

China Professional High-Capacity Multi-Function Stainless Steel Pump Head Vertical Circulating Water Vacuum Pump   vacuum pump electricChina Professional High-Capacity Multi-Function Stainless Steel Pump Head Vertical Circulating Water Vacuum Pump   vacuum pump electric
editor by CX 2024-04-15

China supplier High Efficiency Water Cooled Screw Vacuum Pump with Best Sales

Product Description

Vacuum pump is used in the field of chemical and pharmaceutical factory

 

Product Description

Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.

Our Advantages

There is no medium in the working chamber, which can obtain a clean vacuum.
. No clearance between rotating parts, high speed operation, small overall volume.

There is no compression in the gas, suitable for extraction of coagulable gas.

Can remove a lot of steam and a small amount of dust gas occasions.
. High vacuum, the ultimate vacuum up to 1 Pa.

Screw material is high strength special material, material density, wear resistance, stable performance.

No friction rotating parts, low noise.
. Simple structure, convenient maintenance.
Wider range of use: corrosive environment can be used.

No oil consumption, no water.

Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.

It can be composed of oil-free unit with Roots pump and molecular pump.

 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Product Parameters

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 

Detailed Photos

 

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

 New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

High precision machining equipment

The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

 Product quality wins consumer cooperation

In shipment

 ISO 9001

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Customization:
Available

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screw vane pump

Are there energy-efficient options for screw vacuum pumps?

Yes, there are energy-efficient options available for screw vacuum pumps. Here’s a detailed explanation of energy-efficient features and technologies that can be found in screw vacuum pumps:

1. Variable Frequency Drives (VFD):

Screw vacuum pumps equipped with Variable Frequency Drives (VFD) offer energy efficiency by allowing precise control of the pump’s rotational speed. VFDs adjust the motor speed according to the required vacuum level, resulting in reduced energy consumption compared to fixed-speed pumps. By matching the pump’s speed to the process demands, VFDs help optimize energy usage and minimize unnecessary energy losses.

2. High-Efficiency Motors:

Energy-efficient screw vacuum pumps often incorporate high-efficiency motors. These motors are designed to minimize energy losses and improve overall efficiency. High-efficiency motors typically comply with international efficiency standards, such as the International Electrotechnical Commission (IEC) standards or the National Electrical Manufacturers Association (NEMA) standards, and are classified with high efficiency ratings, such as IE3 or NEMA Premium.

3. Advanced Control Systems:

Modern screw vacuum pumps may feature advanced control systems that optimize energy consumption. These systems utilize intelligent algorithms to monitor and adjust the pump’s operation based on real-time process conditions. By continuously assessing the demand for vacuum and adapting the pump’s performance accordingly, advanced control systems help reduce energy waste and improve overall energy efficiency.

4. Energy Recovery Systems:

Some screw vacuum pumps are equipped with energy recovery systems that capture and utilize energy that would otherwise be wasted. These systems can include heat exchangers or energy regeneration units that repurpose excess heat from the pump’s operation. By utilizing this recovered energy for other processes, such as preheating or heating applications, energy recovery systems contribute to increased overall system efficiency.

5. Optimized Pump Design:

Manufacturers continuously work on optimizing the design of screw vacuum pumps to improve energy efficiency. This can involve reducing internal friction, optimizing rotor profiles, and minimizing leakage paths. These design enhancements aim to maximize the pump’s performance while minimizing energy losses, resulting in improved overall energy efficiency.

6. Energy Monitoring and Analysis:

Energy-efficient screw vacuum pumps often come with built-in energy monitoring and analysis features. These systems allow operators to monitor the energy consumption of the pump in real-time and analyze energy usage patterns. By identifying energy-intensive periods or inefficiencies, operators can make informed decisions to optimize the pump’s operation and further improve energy efficiency.

7. Energy Efficiency Certifications:

Energy-efficient screw vacuum pumps may carry energy efficiency certifications or labels, such as the ENERGY STAR® certification or the European Union’s Energy Efficiency Directive compliance. These certifications provide reassurance that the pump has undergone testing and meets specific energy efficiency criteria, providing confidence in its energy-saving capabilities.

In summary, energy-efficient options for screw vacuum pumps exist and incorporate features such as Variable Frequency Drives (VFD), high-efficiency motors, advanced control systems, energy recovery systems, optimized pump design, energy monitoring and analysis capabilities, and energy efficiency certifications. By utilizing these energy-efficient options, industries can reduce energy consumption, lower operating costs, and minimize their environmental impact.

screw vane pump

Are there noise and vibration considerations when using screw vacuum pumps?

Yes, there are noise and vibration considerations when using screw vacuum pumps. Here’s a detailed explanation of the noise and vibration factors associated with screw vacuum pumps:

1. Noise Generation:

Screw vacuum pumps can generate noise during their operation. The noise level depends on various factors, including the pump’s design, speed, motor type, and the specific application. While screw vacuum pumps are generally quieter compared to some other types of vacuum pumps, noise levels can still vary. It’s important to consider the noise emissions of the pump, especially in environments where noise control and worker comfort are important factors.

2. Vibration:

Screw vacuum pumps can also produce vibrations during their operation. Vibrations may result from mechanical forces, imbalances, misalignment, or resonance within the pump or its associated components. Excessive vibration can lead to reduced pump performance, accelerated wear of parts, and potential damage to the pump or connected equipment. It’s essential to minimize and control vibrations to ensure smooth and reliable operation.

3. Impact on Performance:

Excessive noise and vibration can negatively impact the performance of screw vacuum pumps. High noise levels can indicate inefficiencies, mechanical issues, or the need for maintenance. Vibrations can cause misalignment, decreased sealing effectiveness, and increased wear on components, affecting the pump’s overall efficiency and vacuum generation capability. Monitoring and addressing noise and vibration concerns are crucial to maintaining optimal pump performance.

4. Noise Control Measures:

To mitigate noise generated by screw vacuum pumps, several noise control measures can be implemented. These include using sound enclosures or barriers around the pump to reduce noise propagation, installing vibration isolation mounts or pads to minimize vibration transmission to surrounding structures, and employing acoustic insulation materials to absorb and dampen noise. Additionally, selecting pumps with lower noise ratings or opting for models specifically designed for reduced noise emissions can help minimize noise concerns.

5. Vibration Control and Maintenance:

To address vibration issues, it is important to ensure proper installation and alignment of the screw vacuum pump. This includes using appropriate mounting techniques and ensuring proper anchoring to reduce vibrations. Regular maintenance, such as inspections, lubrication, and replacement of worn-out components, can help prevent excessive vibrations and maintain smooth pump operation. Additionally, balancing rotating parts and addressing any misalignment or resonance issues can help minimize vibrations and extend the pump’s service life.

6. Occupational Health and Safety:

Noise and vibration considerations are essential from an occupational health and safety perspective. Prolonged exposure to high noise levels can have detrimental effects on worker health, including hearing damage and increased stress levels. Vibrations can also contribute to operator discomfort and fatigue. It is important to comply with relevant workplace noise regulations, provide appropriate personal protective equipment, and implement measures to minimize noise and vibration exposure for personnel working with or around screw vacuum pumps.

In summary, noise and vibration considerations are important when using screw vacuum pumps. By implementing noise control measures, addressing vibration issues, ensuring proper maintenance, and prioritizing occupational health and safety, the noise and vibration levels associated with screw vacuum pumps can be effectively managed. This helps maintain pump performance, prolong equipment life, and provide a safe and comfortable working environment.

screw vane pump

What are the advantages of using a screw vacuum pump in industrial processes?

Using a screw vacuum pump in industrial processes offers several advantages, making it a preferred choice for various applications. Here are some key advantages:

  • High Efficiency: Screw vacuum pumps are known for their high efficiency in handling large volumes of gas or vapor. They operate based on positive displacement, ensuring consistent performance regardless of pressure differentials. This high volumetric efficiency allows for faster evacuation and quicker process cycles, increasing overall productivity.
  • Wide Operating Range: Screw vacuum pumps are capable of maintaining stable vacuum levels across a wide range of pressures. They can achieve both low and high vacuum levels, making them versatile for different industrial processes. This wide operating range enables their use in applications that require precise control of vacuum levels.
  • Continuous Operation: Screw vacuum pumps are designed for continuous operation without the need for frequent shutdowns or maintenance. They can handle demanding industrial processes that require sustained vacuum levels for extended periods. This continuous operation improves productivity and reduces downtime.
  • Reliability and Durability: Screw vacuum pumps are known for their reliability and robust construction. They are designed to withstand harsh operating conditions, including high temperatures, corrosive environments, and heavy-duty applications. Their durable design and materials ensure long service life and minimal maintenance requirements.
  • Low Noise Levels: Screw vacuum pumps generally produce lower noise levels compared to other types of vacuum pumps. This feature is particularly beneficial in industrial settings where noise reduction is important for the comfort and safety of workers.
  • Ability to Handle Wet and Dirty Gases: Screw vacuum pumps can handle wet and dirty gases effectively without compromising performance. They are designed to handle condensable vapors, particulates, and liquid carryover, which makes them suitable for applications where the gas or vapor may contain contaminants.
  • Reduced Environmental Impact: Screw vacuum pumps often incorporate energy-efficient designs, resulting in reduced power consumption and lower operating costs. Additionally, some models may include features such as oil-free operation, which eliminates the need for lubricating oil and reduces the environmental impact.
  • Application Versatility: Screw vacuum pumps find applications in a wide range of industries, including chemical processing, pharmaceuticals, food and beverage, power generation, electronics manufacturing, and more. They are capable of handling various gases and vapors, making them adaptable to different industrial processes.

Overall, the advantages of using a screw vacuum pump in industrial processes include high efficiency, wide operating range, continuous operation, reliability, low noise levels, ability to handle wet and dirty gases, reduced environmental impact, and application versatility. These factors contribute to improved productivity, cost savings, and enhanced process control, making screw vacuum pumps a popular choice in many industrial settings.

China supplier High Efficiency Water Cooled Screw Vacuum Pump   with Best Sales China supplier High Efficiency Water Cooled Screw Vacuum Pump   with Best Sales
editor by CX 2024-04-13

China factory Automatic Vacuum Assistant Self Priming Diesel Engine Multistage Centrifugal Water Pump supplier

Product Description

                                                                  

Product Description

Product Parameters

Rated speed of pump  n=2900r/min Rated speed of pump  n=1450r/min
pump  model flow(m³/h) lift(m) equipped with electromechanical equipment(KW) pump  model flow(m³/h) lift(m) equipped with electromechanical equipment(KW)
ZW25-3.2-20 3.2 20 1.1 ZW25-1.6-5 1.6 5 1.1
ZW25-3.2-32 3.2 32 2.2 ZW25-1.6-8 1.6 8 1.5
ZW25-3.2-50 3.2 50 5.5 ZW25-1.6-12.5 1.6 12.5 2.2
ZW25-3.2-80 3.2 80 7.5 ZW25-1.6-20 1.6 20 3
ZW40-6.3-20 6.3 20 1.5 ZW40-3.2-5 3.2 5 1.1
ZW40-6.3-32 6.3 32 3 ZW40-3.2-8 3.2 8 1.5
ZW40-6.3-50 6.3 50 5.5 ZW40-3.2-12.5 3.2 12.5 2.2
ZW40-6.3-80 6.3 80 11 ZW40-3.2-20 3.2 20 3
ZW50-12.5-20 12.5 20 3 ZW50-6.3-5 6.3 5 1.1
ZW50-12.5-32 12.5 32 4 ZW50-6.3-8 6.3 8 1.5
ZW50-12.5-50 12.5 50 7.5 ZW50-6.3-12.5 6.3 12.5 3
ZW50-12.5-80 12.5 80 15 ZW50-6.3-20 6.3 20 4
ZW65-25-20 25 20 4 ZW65-12.5-5 12.5 5 1.5
ZW65-25-32 25 32 7.5 ZW65-12.5-8 12.5 8 2.2
ZW65-25-50 25 50 11 ZW65-12.5-12.5 12.5 12.5 3
ZW65-25-80 25 80 22 ZW65-12.5-20 12.5 20 4
ZW80-50-20 50 20 7.5 ZW80-25-5 25 5 1.5
ZW80-50-32 50 32 11 ZW80-25-8 25 8 2.2
ZW80-50-50 50 50 18.5 ZW80-25-12.5 25 12.5 2.2
ZW80-50-80 50 80 45 ZW80-25-20 25 20 4
ZW100-100-20 100 20 15 ZW80-25-32 25 32 7.5
ZW100-100-32 100 32 22 ZW80-25-50 25 50 15
ZW100-100-50 100 50 37 ZW100-50-5 50 5 1.5
ZW100-100-80 100 80 55 ZW100-50-8 50 8 2.2
ZW125-200-50 200 50 55 ZW100-50-12.5 50 12.5 4
ZW125-200-80 200 80 75 ZW100-50-20 50 20 5.5
        ZW100-50-32 50 32 11
        ZW100-50-50 50 50 30
        ZW125-100-12.5 100 50 7.5
        ZW125-100-20 100 20 11
        ZW125-100-32 100 32 18.5
        ZW125-100-50 100 50 37
        ZW150-200-20 200 20 18.5
        ZW150-200-32 200 32 37
        ZW150-200-50 200 50 75
        ZW200-400-20 400 20 55
        ZW200-400-32 400 32 75
        ZW200-400-50 400 50 110

Company Profile

 

          

                                                                                                                                                                                                                                                                               

Certifications

 

Packaging & Shipping

 

    

 

FAQ

FAQ

Q. What kind of package do you provide?
A. We provide export plywood packing for our products.
Q.How many days does it take for manufacturing?
A. lt depends on order quantity and pump types. Normally it takes 30 ~ 120 days.
Q.What payment term do you prefer?
A. Normally we take payment term 30% T/T in advance, 70% paid before shipment. We can alsoaccept L/C at sight.
Q.What materials do you use to make your pumps? 
A. We can use materials such as Ni-Hard alloy, 1Cr18Ni9Ti, 304L,CW-2, 316L, 904L,CD4MCu,MM-4, 2507, double-phase steel series, J-1 alloy, JM3, JM6, Kazak B, C alloy, Monel alloy, Ti, Nialloy.
Q. What is your warranty?
A. We provide 12 months warranty after commissioning or 18 months after delivery whichevercomes first.

 

 

                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: 1 Year
Warranty: 1 Year
Type: Self-priming Pump With Outer Recirculation
Samples:
US$ 1000/pcs
1 pcs(Min.Order)

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Order Sample

Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

Vacuum Pump

Types of vacuum pumps

A vacuum pump is a device that draws gas molecules from a sealed volume and leaves a partial vacuum in its wake. Its job is to create a relative vacuum within a specific volume or volume. There are many types of vacuum pumps, including centrifugal, screw and diaphragm.

Forward centrifugal pump

Positive displacement centrifugal vacuum pumps are one of the most commonly used pump types in the oil and gas industry. Their efficiency is limited to a range of materials and can handle relatively high solids concentrations. However, using these pumps has some advantages over other types of pumps.
Positive displacement pumps have an enlarged cavity on the suction side and a reduced cavity on the discharge side. This makes them ideal for applications involving high viscosity fluids and high pressures. Their design makes it possible to precisely measure and control the amount of liquid pumped. Positive displacement pumps are also ideal for applications requiring precise metering.
Positive displacement pumps are superior to centrifugal pumps in several ways. They can handle higher viscosity materials than centrifuges. These pumps also operate at lower speeds than centrifugal pumps, which makes them more suitable for certain applications. Positive displacement pumps are also less prone to wear.
Positive displacement vacuum pumps operate by drawing fluid into a chamber and expanding it to a larger volume, then venting it to the atmosphere. This process happens several times per second. When maximum expansion is reached, the intake valve closes, the exhaust valve opens, and fluid is ejected. Positive displacement vacuum pumps are highly efficient and commonly used in many industries.

Self-priming centrifugal pump

Self-priming centrifugal pumps are designed with a water reservoir to help remove air from the pump. This water is then recirculated throughout the pump, allowing the pump to run without air. The water reservoir can be located above or in front of the impeller. The pump can then reserve water for the initial start.
The casing of the pump contains an increasingly larger channel forming a cavity retainer and semi-double volute. When water enters the pump through channel A, it flows back to the impeller through channels B-C. When the pump is started a second time, the water in the pump body will be recirculated back through the impeller. This recycling process happens automatically.
These pumps are available in a variety of models and materials. They feature special stainless steel castings that are corrosion and wear-resistant. They can be used in high-pressure applications and their design eliminates the need for inlet check valves and intermediate valves. They can also be equipped with long intake pipes, which do not require activation.
Self-priming centrifugal pumps are designed to run on their own, but there are some limitations. They cannot operate without a liquid source. A foot valve or external liquid source can help you start the self-priming pump.

Screw Pump

The mechanical and thermal characteristics of a screw vacuum pump are critical to its operation. They feature a small gap between the rotor and stator to minimize backflow and thermal growth. Temperature is a key factor in their performance, so they have an internal cooling system that uses water that circulates through the pump’s stator channels. The pump is equipped with a thermostatically controlled valve to regulate the water flow. Also includes a thermostatic switch for thermal control.
Screw vacuum pumps work by trapping gas in the space between the rotor and the housing. The gas is then moved to the exhaust port, where it is expelled at atmospheric pressure. The tapered discharge end of the screw further reduces the volume of gas trapped in the chamber. These two factors allow the pump to work efficiently and safely.
Screw vacuum pumps are designed for a variety of applications. In some applications, the pump needs to operate at very low pressures, such as when pumping large volumes of air. For this application, the SCREWLINE SP pump is ideal. Their low discharge temperature and direct pumping path ensure industrial process uptime. These pumps also feature non-contact shaft seals to reduce mechanical wear. Additionally, they feature a special cantilever bearing arrangement to eliminate potential sources of bearing failure and lubrication contamination.
Screw vacuum pumps use an air-cooled screw to generate a vacuum. They are compact, and clean, and have a remote monitoring system with built-in intelligence. By using the app, users can monitor pump performance remotely.
Vacuum Pump

Diaphragm Pump

Diaphragm vacuum pumps are one of the most common types of vacuum pumps found in laboratories and manufacturing facilities. The diaphragm is an elastomeric membrane held in place around the outer diameter. While it is not possible to seal a diaphragm vacuum pump, there are ways to alleviate the problems associated with this design.
Diaphragm vacuum pumps are versatile and can be used in a variety of clean vacuum applications. These pumps are commercially available with a built-in valve system, but they can also be modified to include one. Because diaphragm pumps are so versatile, it’s important to choose the right type for the job. Understanding how pumps work will help you match the right pump to the right application.
Diaphragm vacuum pumps offer a wide range of advantages, including an extremely long service life. Most diaphragm pumps can last up to ten thousand hours. However, they may be inefficient for processes that require deep vacuum, in which case alternative technologies may be required. Additionally, due to the physics of diaphragm pumps, the size of these pumps may be limited. Also, they are not suitable for high-speed pumping.
Diaphragm vacuum pumps are a versatile subset of laboratory pumps. They are popular for their oil-free construction and low maintenance operation. They are available in a variety of styles and have many optional features. In addition to low maintenance operation, they are chemically resistant and can be used with a variety of sample types. However, diaphragm pumps tend to have lower displacements than other vacuum pumps.

Atmospheric pressure is a key factor in a vacuum pump system

Atmospheric pressure is the pressure created by the collision of air molecules. The more they collide, the greater the pressure. This applies to pure gases and mixtures. When you measure atmospheric pressure, the pressure gauge reads about 14.7 psia. The higher the pressure, the greater the force on the gas molecules.
The gas entering the vacuum pump system is below atmospheric pressure and may contain entrained liquids. The mechanism of this process can be explained by molecular kinetic energy theory. The theory assumes that gas molecules in the atmosphere have high velocities. The resulting gas molecules will then start moving in random directions, colliding with each other and creating pressure on the walls of the vacuum vessel.
Atmospheric pressure is a critical factor in a vacuum pump system. A vacuum pump system is useless without proper atmospheric pressure measurement. The pressure in the atmosphere is the total pressure of all gases, including nitrogen and oxygen. Using total pressure instead of partial pressure can cause problems. The thermal conductivity of various gases varies widely, so working at full pressure can be dangerous.
When choosing a vacuum pump, consider its operating range. Some pumps operate at low atmospheric pressure, while others are designed to operate at high or ultra-high pressure. Different types of pumps employ different technologies that enhance their unique advantages.
Vacuum Pump

The screw pump is less efficient in pumping gases with smaller molecular weight

Vacuuming requires a high-quality pump. This type of pump must be able to pump gas of high purity and very low pressure. Screw pumps can be used in laboratory applications and are more efficient when pumping small molecular weight gases. Chemical resistance is critical to pump life. Chemical resistant materials are also available. Chemically resistant wetted materials minimize wear.
Gear pumps are more efficient than screw pumps, but are less efficient when pumping lower molecular weight gases. Gear pumps also require a larger motor to achieve the same pumping capacity. Compared to gear pumps, progressive cavity pumps also have lower noise levels and longer service life. In addition, gear pumps have a large footprint and are not suitable for tight spaces.
Progressive cavity pumps have two or three screws and a housing and side cover. They are also equipped with gears and bearings. Their mechanical design allows them to operate in high pressure environments with extremely low noise. The progressive cavity pump is a versatile pump that can be used in a variety of applications.
Dry screw compressors have different aspect ratios and can operate at high and low pressures. The maximum allowable differential pressure for screw compressors ranges from 0.4 MPa for 3/5 rotors to 1.5 MPa for 4/6 rotors. These numbers need to be determined on a case-by-case basis.

China factory Automatic Vacuum Assistant Self Priming Diesel Engine Multistage Centrifugal Water Pump   supplier China factory Automatic Vacuum Assistant Self Priming Diesel Engine Multistage Centrifugal Water Pump   supplier
editor by CX 2024-04-13

China factory Water Ring Vacuum Pump and Compressor for Chemical Engineering with Best Sales

Product Description

Product Description

2BE series water ring vacuum pump and compressor, based on many years of scientific research results and production experience, combined with the international advanced technology of similar products, developed high efficiency and energy saving products, usually used for pumping no CHINAMFG particles, insoluble in water, no corrosion gas, in order to form a vacuum and pressure in a closed container. By changing the structure material, it can also be used to suck corrosive gas or to use corrosive liquid as working fluid. Widely used in papermaking, chemical, petrochemical, light industry, pharmaceutical, food, metallurgy, building materials, electrical appliances, coal washing, mineral processing, chemical fertilizer and other industries.

This series of pumps uses the CHINAMFG single action structure, has the advantages of simple structure, convenient maintenance, reliable operation, high efficiency and energy saving, and can adapt to large displacement, load impact fluctuation and other harsh conditions.
The key components, such as the distribution plate, impeller and pump shaft, have been optimized to simplify the structure, improve the performance and achieve energy saving. The welding impeller is used, the blade is pressed and formed once, and the shape line is reasonable; Hub processing, fundamentally solve the dynamic balance problem. Impeller and pump shaft are fitted with hot filling interference, reliable performance. It runs smoothly. After the impeller is welded, the whole is subjected to good heat treatment, and the blade has good toughness, so that the impact resistance and bending resistance of the blade can be fundamentally guaranteed, and it can adapt to the bad working conditions of load impact fluctuation.
2BE series pump, with air and water separator, multi-position exhaust port, pump cover is provided with exhaust valve overhaul window, impeller and distribution plate clearance through positioning bearing gland at both ends of the adjustment, easy to install and use, simple operation, easy maintenance.

Pump structure

The performance curve of this series of pumps is measured under the following working conditions: the suction medium is 20°C saturated air, the working liquid temperature is 15°C, the exhaust pressure is 1013mbar, and the deviation of soil is 10%.

Structure declaration

2BEA-10-25 Structure diagram

1.Flat key 2. Shaft 3. Oil deflector 4. Bearing cap 5. Bearings 6. Bearing bracket 7.Brasque cover
8.Brasque body 9. Brasque ring 10. Brasque 11.Valve plate 12. Valve block
13.Front distribution plate 14.Pump body 15. Impeller 16. O seal ring.
17.Back distribution plate 18. Side cover. 19. Flat key 20. Axle sleeve 21. Elastic collar
22.Water retaining ring 23. Adjusting washer 24. Rear bearing body 25. Bearing screw cap
26.Bearing 27. Bolt

 

2BEA-30-70 Structure diagram

1.Flat key 2. Shaft 3. Oil deflector 4. Front bearing retainer 5. Front bearing body
6. Front bearing inner cover 7. Front side cover 8. Brasque cover 9. Brasque body 10. Brasque ring
11. Brasque 12. Front distribution plate 13. Pump body 14. Impeller 15. O seal ring
16. Valve block 17. Valve plate 18. Back distribution plate 19. Axle sleeve 20. Flat key
21. Back side cover 22. Water retaining ring 23. Rear bearing inner cover 24. Bearing
25. Adjusting washer 26. Oil block 27. Rear bearing outer cover 28. Back bearing body
29. Oil baffle disc 30. Elastic retainer or circular spiral
 

Product Parameters

Model 2BEA SERIES
Minimum suction absolute pressure (hPa) 33-160
Suction intensity(m³/min) Absolute inhalation capacity 60hPa 3,95-336
Absolute inhalation capacity 100hPa 4.58-342
Absolute inhalation capacity 200hPa 4.87-352
Absolute inhalation capacity 400hPa 4.93-353
Max. shaft power(kw) 7-453
Motor power(kw) 11-560
Speed(rpm) 197-1750
Weight(kg) 235-11800
Size 795*375*355mm-3185*2110*2045mm

 

Model 2BEC SERIES
Minimum suction absolute pressure (hPa) 160
Suction intensity(m³/min) Absolute inhalation capacity 60hPa 63-1700
Absolute inhalation capacity 100hPa 64-1738
Absolute inhalation capacity 200hPa 65-1785
Absolute inhalation capacity 400hPa 67-1800
Absolute inhalation capacity 550hPa 68-1830
Max. shaft power(kw) 61-2100
Motor power(kw) 75-2240
Speed(rpm) 105-610
Weight(kg) 2930-57500
Size 2102*1320*1160mm-5485*3560*3400mm

Detailed Photos

Operation site

 

Company presentation

Product gallery

RFQ

Q1. What is your terms of packing? 
A: Generally, we pack our goods in neutral export wooden case . If you have legally registered patent, we can pack the goods in
wooden case with your own marks after getting your authorization letters.

Q2. What is your termsof payment? 
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance. 

Q3. What is your terms of delivery? 
A: EXW, FOB, CFR, CIF, etc.

Q4. How about your delivery time?
A: Generally, it will take from 10 dasys to 30 days after receiving your advance payment according to the pump’s material. The
specific delivery time also depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures. 

Q6. What is your sample policy? 
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test the pumps before delivery .

Q8: How do you make our business long-term and good relationship? 
A. We keep good quality and competitive price to ensure our customers benefit ; 
B. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they are from.
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online
Warranty: 1 Years
Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Kinetic Vacuum Pump
Vacuum Degree: High Vacuum
Customization:
Available

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vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?

When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:

Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.

Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:

1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.

2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.

3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.

4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.

5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.

6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.

It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.

In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.

vacuum pump

What Is a Vacuum Pump, and How Does It Work?

A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:

A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:

1. Sealed Chamber:

The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.

2. Inlet and Outlet:

The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.

3. Mechanical Action:

The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:

– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.

– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.

– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.

4. Gas Evacuation:

As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.

5. Exhaust or Collection:

Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.

6. Pressure Control:

Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.

7. Monitoring and Safety:

Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.

It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.

In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.

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editor by CX 2024-04-12